Technology for a minimum diameter of φ0.1μm! Introduction of high-precision, high-quality precision micro-hole processing examples.
In addition to press processing, drilling, and electrical discharge machining, we propose processing methods such as laser processing and FIB processing according to your needs! *Case study collection is currently available!
Our company began with the manufacturing of spinnerets, which are key technologies in synthetic fiber production. The most important aspect of spinneret manufacturing is the fine hole processing technology that ensures the discharge holes for synthetic resin are finished with high precision and high quality. The accuracy of the discharge hole diameter is ±2μm, and the inner walls of the discharge holes are finished to a uniform roughness, with sharp edges free of burrs. Based on fine hole processing technology, we have expanded our variations to include press processing, micro-drilling, electrical discharge machining, laser processing, and FIB processing. We offer tailored processing methods for dispenser nozzles, inkjet nozzles, orifices and apertures, transparent materials (glass, film), biological filters, as well as in the semiconductor, aerospace, and medical device fields. You can view a collection of processing examples focused on fine hole processing technology available for PDF download! [Contents of the Processing Example Collection] ■ Our proprietary small hole processing technology ■ Case studies - Dispenser nozzles - Inkjet nozzles - Orifices and apertures - Electron beam-related components - Nozzles for synthetic fiber spinning, and many more!
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basic information
【Processing Methods】 ■ Press Processing It is possible to mass-produce extremely fine holes using special press tools. After processing, post-treatment such as cleaning, burr removal, and polishing is performed to achieve a high-quality finish. ■ Micro Drill Processing This method uses fine drills for hole processing, achieving small hole diameters and high aspect ratios for deep holes. It is also capable of processing straight sections of deep holes with stable high precision, which is often considered difficult. ■ Ultra-Fine Electric Discharge Machining Suitable for processing high-hardness materials that are difficult to machine with drills or presses. ■ Laser Processing This method involves irradiating the workpiece with a laser to melt and process it. Our uniquely developed laser micro-processing technology enables high-density precision micro-hole processing. ■ FIB Processing This processing method involves irradiating a focused ion beam onto the workpiece, knocking off the surface atoms of the work material. The beam is extremely thin, at several tens of nanometers, and the irradiation area is small, allowing for high-precision and high-quality processing from several microns to the nanoscale. *If you would like to see other fine processing technologies from Toray Precision, please click the URL to check our company website.
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Applications/Examples of results
- Nozzle - Filtration material / Filter - Optical components (Orifice, Aperture) - Semiconductor-related components (Dispenser nozzle) - Decorative components, etc.
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Company information
Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.
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