Three packaging material concerns! Problem-solving packaging design that addresses cost reduction, quality, and quantity.
Are you facing any of these issues with the transportation of automotive parts and precision components? - I want to suppress the rising costs of packaging materials due to soaring prices of goods and crude oil! - I want to eliminate quality issues such as dust generation and contamination caused by friction between parts and dividers in returnable boxes. - I want to reduce the increasing delivery costs year by year by improving the quantity per box and loading efficiency. We will introduce examples of how we have led to problem-solving through improvements in packaging materials. [Key Points for Problem Solving] - For returnable boxes, there are various material options such as TP boxes, plastic corrugated boxes, and Texcell, while interior materials include P-boards, Palonia, Sumiseller, Eperan, and Sanpelka. We propose cost reductions without compromising cushioning performance or functionality by changing materials and shapes. - We can achieve contamination countermeasures and visibility of contents with custom-sized vacuum-formed lids. Switching from grid dividers to wear-resistant vacuum-formed trays addresses dust generation. We will propose how to maintain the quality of parts while transporting them to their destination. - By changing from grid dividers to stackable vacuum-formed trays, we can improve the quantity per box inside the returnable box, and we will propose improvements in quantity through changes in the material and shape of cushioning materials. *For more details, please refer to the PDF document.
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basic information
We have accumulated know-how as a company that can provide total coordination of logistics packaging, material handling, and systems. We can introduce low-cost packaging materials tailored to our customers' budgets. We will propose the best way to produce within a limited budget. Our packaging design professionals, with their extensive knowledge, will support you in making the "best choice" according to your situation. 1) Business Description Planning, design, manufacturing, and sales of logistics packaging and related services 2) Representative President and CEO Ryota Takagi 3) Establishment April 1, 1939 (Founded: July 1, 1974) 4) Capital 500 million yen 5) Sales 3.5 billion yen (Fiscal year ending April 2023) 6) Number of Employees 121 (70 men, 51 women) 7) Locations Headquarters (Toyama), Hokuriku Sales Office (Toyama), Hokuriku Sales Office - Kanazawa Office (Ishikawa), Kanto Sales Office (Saitama), Nagoya Sales Office (Aichi), Kansai Sales Office (Shiga), Tohoku Branch Office (Miyagi), North Kanto DC (Gunma), Shikoku Branch Office (Kagawa), Kyushu Branch Office (Kumamoto), TSK VN (Hanoi, Vietnam)
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Applications/Examples of results
Achievements in inter-factory and in-house transportation of automotive parts, precision parts, etc. 【Examples of Box Combinations】 ■ Sunbox + Vacuum-formed Tray ■ Sunbox + Grid Divider (P Board) + Foam Material (Eperlan) ■ Plastic Corrugated Box + Grid Divider (Plastic Corrugated) ■ Plastic Corrugated Box + Foam Material (Sanpelca) + Vacuum-formed Lid We accommodate all designs while considering necessary conditions for automotive parts such as loading efficiency, scratch prevention, and dust prevention. Additionally, through processing at our own factory, we can provide consistent support from design to manufacturing. We are addressing various challenges, including sewn products, interior foam materials, scratch prevention, and reducing logistics costs through loading efficiency. We can also introduce over 100 different case studies.
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Company information
After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.