IoT service for visualizing the operational status of production equipment [Equipment Operation Monitor]
Visualize the operating status of production equipment at low cost and support stable operation.
This is an application specialized in "visualizing" the operational status of production equipment. It installs devices (data collectors) to gather operational status from the control devices (PLC) of production equipment, continuously collecting the operational information that needs to be monitored. This enables constant monitoring of the operational status through a web application. ■ Real-time monitoring of equipment status You can always check the changes in the latest data through graphs, and alarms can be triggered before abnormalities occur based on specified threshold values. ■ Organizing and displaying data for smooth root cause investigation During equipment inspections or maintenance work, you can check cause data through graphs, allowing for a smooth confirmation of work procedures and target components. ■ Understanding operational details to increase production time By gaining a detailed understanding of what is happening during specific time periods and promoting on-site improvements, unnecessary power-on time and waiting time can be reduced.
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basic information
By managing multiple sensors in the environment collectively in the cloud, it is possible to analyze all information together. 【Benefits of Implementation】 《1. Achieving stable operation through equipment condition monitoring》 You can check the latest data of the equipment through graphs and receive alerts before any abnormalities occur. Additionally, by notifying the timing of maintenance inspections, it can be utilized for planned inspections. Furthermore, during equipment inspections and maintenance work, you can smoothly confirm work procedures and target components. 《2. Visualizing operational status to drive improvements》 By understanding the history of alarm occurrences and recovery times, you can lead to early detection of equipment issues and countermeasures. Moreover, visualizing the operational status of the equipment allows for improvement activities aimed at increasing operational efficiency. Additionally, by reducing unnecessary waiting times for equipment, it promotes on-site improvements such as CO2 reduction and energy savings.
Price information
Initial cost: 150,000 yen Monthly cost: 5,000 to 28,000 yen
Price range
P1
Delivery Time
P1
Applications/Examples of results
■Visualizing operational status to drive improvements - Detailed visualization of changes in operational status to support improvement activities - Quickly responding by understanding data trends within a single piece of equipment ■Reducing downtime to increase factory profits - Understanding the history of alarm occurrences and recovery times to facilitate early detection of issues and countermeasures - Implementing planned maintenance through alarm notifications for maintenance timing
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Company information
Since its founding in 1934, Shinto Industries has focused on its casting business as a strong core, applying and expanding the technologies and know-how cultivated there into various non-casting fields of the material industry, continuously evolving. Shinto's manufacturing capabilities are recognized for their comprehensive strength as a plant engineering manufacturer that supports the manufacturing industry from behind the scenes, providing technologies that integrate "environment and safety" with "know-how" through the "three attractions plus alpha" of high-quality "machinery and equipment" that accumulates the latest technology, high-quality "projectiles, abrasives, and consumables" that maximize the performance of machinery and equipment, and "support for stable operations" that maintains high performance.