Try the special magnet filter for improving the surface roughness and precision of EDM products.
Magnet Filter MAGNOM (Magnum)
The suspension of cutting fluid is due to the circulation of fine particles that were missed by the existing filter. A special filter reliably captures magnetic fine particles down to 0.07μm!
- Can be installed upstream of existing filters. - Pressure loss, flow rate reduction, clogging, and re-emission are guaranteed to be zero. - Effectively captures metal fine particles down to 0.07μm. - Experience the changes in the suspension state of cutting fluid. - Confirm improvements in product surface roughness and precision with clean cutting fluid. - Significantly reduces the frequency of regular replacements for existing filters. - Contributes to SDGs initiatives by reducing disposal costs. - Effects are sustained by specially arranged permanent magnets. - Reduced frequency of consumable replacements significantly decreases equipment downtime and improves productivity. - Effectively halts the chain reaction of wear, extending the lifespan of tools.
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basic information
■Removal of fine particles is possible Magnum can capture fine magnetic particles (submicron: 10μm to 0.07μm) that cannot be removed by filters using filter paper or mesh, such as cartridge filters. ■No clogging Due to its special structure, where magnets are sandwiched between special plates, it does not block the flow path in the area where iron powder is captured. Therefore, it does not cause any clogging or pressure loss. Even when the capture capacity limit is reached, it does not hinder the operation of the device. ■Powerful capturing ability The magnets enhance the magnetic flux due to their special arrangement, resulting in a significant difference in the capturing ability of iron powder compared to simple magnets. Unlike conventional magnetic filters, which can only capture contaminants from liquids close to the magnets, this structure greatly improves the cleanliness of the fluid. ■No re-release Captured contaminants are accumulated in a strong collection area separate from the flow path. The dangerous phenomenon that can occur with regular magnetic filters, where the magnetic force weakens as you move away from the magnet, causing once-captured and solidified contaminants to re-release as a mass, does not occur at all.
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Applications/Examples of results
By Industry ■ Hydraulic Systems Hydraulic power units for factories / Hydraulic devices for processing machines, etc. / Hydraulic testing equipment / Construction machinery / Ships Mining machinery / Agricultural machinery / Railways / Large transmissions / Transmissions for wind power generation systems / Transmissions for coal pulverizers in thermal power plants / Transmissions for kilns and coal pulverizers in cement plants / Transmissions for feed roller drives in factories / Transmissions for stirring and calendar machines in factories / Transmissions for crushing, grinding, and refining processes in mines and metal manufacturing plants / ■ Automobiles and Motorcycles Transmission oil / Power steering / Engine oil ■ Water Cooling and Heating Systems Cooling systems for injection molding molds / Industrial and power generation cooling lines Industrial and power generation steam lines (liquid only) / Cooling liquids for steelmaking lines Quenching liquids / Cutting fluids for processing machines and machine tools / Lathes, milling machines, etc. Processing oils for electrical discharge machines / Various cleaning liquids / Quenching cooling liquids
Detailed information
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EDM (Electrical Discharge Machining) can be considered a very useful machine tool that can process extremely hard materials like cemented carbide. Due to the fine particles of the workpiece that are scattered during the discharge machining, it is necessary to adequately filter them using a filtration system, as they become suspended in the cutting fluid. However, while existing filters can filter to some extent, they cannot remove all fine particles smaller than 10 μm. That said, using finer mesh can easily lead to clogging and increase the frequency of replacements, making it economically challenging to use excessively fine products. Naturally, when machining workpieces like cemented carbide, very hard contaminants that are much harder than the materials of the system components will be scattered. Therefore, if the cutting fluid is not sufficiently filtered, very hard fine particles can become a fundamental cause of excessive wear. In other words, among the ultra-fine particles scattered by the impact of electrical discharge machining, there are particles that are much smaller than the mesh of standard filters. Consequently, the impact generated by the collision of fine particles will be significant, as they are all very hard and moving at high speeds. If not adequately filtered, a large portion of the contaminants from the cemented carbide will remain suspended in the cutting fluid, which will likely affect the finishing accuracy of the products.
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In fluid systems, iron-based contaminants are present and act as catalysts for the "wear chain reaction." The "wear chain reaction" is described as a process where a small number of particles circulate within the system, generating additional particles, which, along with the original particles, exponentially produce even more particles.
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The biggest threat to hydraulic systems actually used on-site is iron particles, and the mere presence of these particles significantly increases the likelihood of problems manifesting as decreased performance and increased maintenance costs.
Line up（5）
| Model number | overview |
|---|---|
| Clear Series (for low-pressure general liquids) | ・Features Model for aqueous solutions Transparent housing Easy maintenance with T-type design High-capacity integrated model Final filter for cutting fluids Scale removal for cooling water such as chillers ・Applications Machining cutting fluids Coolants Cleaning fluids (caution with hydrocarbon-based fluids regarding resin resistance) |
| Model CP (for hydraulic circuits) | ・Features Can be directly installed in hydraulic circuits Compact model Housing that can withstand high pressure Upstream of important components in hydraulic circuits Model CP photo ・Applications Hydraulic lines Small transmissions Engine fuel lines |
| Model M (for hydraulic devices) | Versatile model High capture capacity Balances pressure loss and capture efficiency Simple and compact Model M photo ・Applications Main piping for hydraulic devices Medium-sized transmissions Various engine lines |
| Process Unit (large model for lubricants, etc.) | Large diameter and high-capacity model Compatible with high flow piping Reliably protects critical systems where failures are not allowed Ensures protection for power generation systems, etc. Maximum preventive maintenance Process Unit photo ・Applications Main piping for large hydraulic devices Large transmissions |
| Suction Filter Type | ・Features Suction filter inside the tank of hydraulic devices Effectively captures iron powder particles down to 0.07 microns Model designed to protect pumps from clogging A significant protective solution for hydraulic devices Pump Mate photo ・Applications Suction line for hydraulic devices |
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We are committed to delivering cutting-edge information, technology, and products from around the world. Primarily importing from the UK, Germany, and the United States, we handle industrial equipment related to chemicals, pharmaceuticals, cosmetics, food, as well as printing and paper film processing.