It is the best tool for improving productivity!
Dandories are setup jigs created for high-precision machining of a wide variety of single products. They can be prepared externally like a pallet changer, reducing waiting time for manual machining and improving machine utilization rates through external setup, resulting in a productivity increase of over 15%. Additionally, designed with SKD11 for rigidity, they can be made exceptionally thin at 45mm in installation thickness, which is among the best in the industry, minimizing restrictions on the Z stroke. The presence of a Z parallel adjustment feature makes it easy to achieve high precision in Z alignment! The product consists of a plate with holes underneath the vice.
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basic information
1. The machine is set up with a thickness of 45mm! Achieving jig setup with a thickness of 45mm! It can be sufficiently operated even on machines with a spindle Z of 600mm from the table! Additionally, the jig itself has an M16 hole and can be used as a table! Mounting holes for the machine are set in the relief area, with no interference! 2. Improved accuracy through integrated processing! The Dandories are machined from SKD11 plates, achieving a pitch accuracy of ±0.02, with no degradation in pitch accuracy! Furthermore, integrated processing has resulted in lower costs! 3. Achieving versatility and flexibility with numerous holes! By increasing the number of mounting holes on the integrated plate, we have enhanced versatility and flexibility during setup! We can accommodate any jig design tailored to your processing needs! With a material of SKD11, rigidity and wear resistance are also not an issue! The jig itself can also be set up! 4. Increased productivity through external setup! With the ability to perform pre-setup operations during processing, if prepared, the removal and installation of workpieces on the machine can be completed in a total of 10 minutes! This achieves significant reductions in man-hours and improvements in machine operating time! Setting up 3 pieces in one day is easily achievable with one setup in the morning and two setups in the afternoon!
Price information
Both Body A and B have a list price of 1,200,000 yen. Clamp claws have a list price of 8,000 yen.
Price range
P5
Delivery Time
※Approximately 1 to 1.5 months.
Applications/Examples of results
By preparing in advance with external setups, it is possible to switch out finished products and the next workpieces in 10 minutes using Dandories. Various processing setups, such as vices, clamps, jig plates, and Ikearu, can be easily exchanged by jiging them with Dandories, allowing for the best setup conditions for those processed items to be easily achieved. Thanks to the jack-up effect of the clamp jaws, the Z parallel can be adjusted to about 0.03. This reduces the time for Z parallel alignment to approximately 5-10 minutes. Dandories can be connected together like beads on a string, allowing for compatibility with various table sizes. Please purchase and use Imao's clamp bolts for the pull bolts to be attached to the Dandories.
Line up（3）
| Model number | overview |
|---|---|
| 510X510X45 Type A | There are precision holes at 75 pitch based on the center. Number of holes: 25 |
| 510X510X45 Type B | There are precision holes at 75 pitch excluding the center. |
| Clamp Claw | Necessary for clamping the pull bolt. |
catalog（1）
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Company information
Mitsuya Kogyo Co., Ltd. conducts parts processing for molds and other components, regardless of type. We pursue high precision and high value-added processing, promising short delivery times and low costs. We receive various requests from customers, including complex shapes that are difficult to process and projects with large volumes that pose challenges for meeting deadlines. We have the personnel and equipment to meet these expectations. With an in-house production rate of nearly 100%, we have a consistent processing system from data to machining, allowing for short delivery times due to reasons such as unmanned processing at night and no logistics losses. In particular, we have a significant track record in hot stamping molds, and we also perform unmanned processing at night, including multi-directional continuous processing and gun drilling, enabling us to offer lead times that are 10-20% shorter than our competitors. With three horizontal machining centers, we can process complex shapes that require horizontal machining or Z-stroke without any issues. We also handle graphite processing in-house, allowing us to accommodate integrated shape discharge machining products.