The strongest ally of small construction vehicles - special magnet filters -
Magnet Filter MAGNOM (Magnum)
We will completely solve the long-standing issue of small work vehicles equipped with HST that cannot use standard circuit filters! Here is an introduction to an affordable, compact, and easy-to-install product.
The HST allows for stepless speed changes and switching between neutral, forward, and reverse with a single lever operation. However, due to the high-pressure hydraulic lines and the structure where the flow direction of the oil switches bi-directionally every time the work vehicle moves forward and backward, a standard circuit filter cannot be used. A device with two sets of high-pressure filter housings, each equipped with a check valve, is necessary, but there are the following challenges: - It requires a large installation space. - It incurs significantly high costs. In small systems, the only countermeasure possible is to install a strainer at the outlet of the reserve tank at most. Therefore, we have been unable to find appropriate countermeasures for issues caused by fine iron-based contaminants floating in the oil. Magnum solves these problems all at once: - It is compact, easy to install, and very inexpensive. - It can be directly connected to bi-directional lines. - There is almost no pressure loss even when it becomes full of contaminants. - Captured iron-based fine particles do not reflow downstream. - It is suitable for high-pressure lines (guaranteed pressure of 6000 psi). - It captures 99.97% of iron-based contaminants at the 10um level. Please give it a try.
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basic information
■Removal of fine particles is possible Magnum can capture fine magnetic particles (submicron: 10μm to 0.07μm) that cannot be removed by filters using filter paper or mesh, such as cartridge filters. ■No clogging Due to its special structure, where magnets are sandwiched between special plates, it does not block the flow path in the area where iron powder is captured. Therefore, it does not cause any clogging or pressure loss. Even when the capture capacity limit is reached, it does not hinder the operation of the device. ■Powerful capturing ability The magnets enhance magnetic flux through a special arrangement, resulting in a significant difference in the capturing ability of iron powder compared to simple magnets. Unlike conventional magnet filters, which can only capture contaminants from liquids close to the magnets, this structure greatly improves the cleanliness of the fluid. ■No re-release Captured contaminants are accumulated in a strong collection area separate from the flow path. The dangerous phenomenon that can occur with regular magnet filters, where the magnetic force weakens as the distance from the magnet increases, causing once-captured and solidified contaminants to re-release as clumps, does not happen at all.
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Applications/Examples of results
By Industry ■ Hydraulic Systems Hydraulic power units for factories / Hydraulic devices for processing machines, etc. / Hydraulic testing equipment / Construction machinery / Ships Mining machinery / Agricultural machinery / Railways / Large transmissions / Transmissions for wind power generation systems / Transmissions for coal pulverizers in thermal power plants / Transmissions for kilns and coal pulverizers in cement plants / Transmissions for feed roller drives in factories / Transmissions for stirring and calendar machines in factories / Transmissions for crushing, grinding, and refining processes in mines and metal manufacturing plants / ■ Automobiles and Motorcycles Transmission oil / Power steering / Engine oil ■ Water Cooling and Heating Systems Cooling systems for injection molding molds / Industrial and power generation cooling lines Industrial and power generation steam lines (liquid only) / Cooling liquids for steelmaking lines Quenching liquids / Cutting fluids for processing machines and machine tools / Lathes, milling machines, etc. Processing oils for electrical discharge machines / Various cleaning liquids / Quenching cooling liquids
Line up（5）
| Model number | overview |
|---|---|
| Clear Series (for low-pressure general liquids) | Features: Model for aqueous solutions, transparent housing, easy maintenance with T-type design, large capacity integrated model, used as the final filter for cutting fluids, for scale removal in cooling water such as chillers. Uses: Machining cutting fluids, cooling fluids, cleaning fluids (caution with hydrocarbon-based fluids regarding resin resistance). |
| Model CP (for hydraulic circuits) | Features: Compact model that can be directly installed in hydraulic circuits, housing that can withstand high pressure, positioned upstream of important components in hydraulic circuits. Model CP photo. Uses: Hydraulic lines, small transmissions, engine fuel lines. |
| Model M (for hydraulic devices) | Versatile model with high capture capacity, balancing pressure loss and capture efficiency, simple and compact. Model M photo. Uses: Main piping for hydraulic devices, medium transmissions, various engine lines. |
| Process Unit (large model for lubricating oils, etc.) | Large diameter and high capacity model, compatible with high flow piping, ensures protection for critical systems that cannot afford failure, maximum preventive maintenance. Process Unit photo. Uses: Main piping for large hydraulic devices, large transmissions. |
| Suction Filter Type | Features: Serves as a suction filter inside the tank of hydraulic devices, reliably captures iron powder particles down to 0.07 microns, model designed to protect pumps from clogging. A major protective solution for hydraulic devices. Pump Mate photo. Uses: Suction line for hydraulic devices. |
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We are committed to delivering cutting-edge information, technology, and products from around the world. Primarily importing from the UK, Germany, and the United States, we handle industrial equipment related to chemicals, pharmaceuticals, cosmetics, food, as well as printing and paper film processing.
