Significantly reduce setup time due to component deterioration! We support everything from current situation analysis and issue identification to solution proposals, component supply, and effectiveness measurement.
With years of experience in brazing and the accumulated expertise of certified engineers within the company, along with innovations to increase brazing surfaces and repeated strength tests using various brazing materials and component materials, we can achieve stable and high-strength joints. By utilizing this technology and materials with a thickness of 16mm, we ensure that even with ultra-thin punches, the strong connection at the thick shaft part will not come apart.
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basic information
What is brazing? It is a metallurgical technique that allows for strong bonding by having a filler material heated to high temperatures penetrate the base material.
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Applications/Examples of results
【Case Studies of Problem Discovery and Resolution】 ■Case 1 (Major Precision Parts Manufacturer) In response to quality degradation due to the aging of cutting edges in the precision parts cutting process, we conducted a root cause analysis of the quality decline and created an improvement proposal report, which was implemented. This led to an improvement in the quality and stabilization of the customer's products, achieving optimization of the customer's production process. ■Case 2 (Major Parts Processing Manufacturer) For customers using carbide material mold punch parts, we proposed PCD material parts and improved processing methods. This resulted in achieving a continuous production quantity more than ten times that of before the proposal! We stabilized product quality and significantly reduced the time for regrinding and setup changeover tasks. ■Case 3 (Equipment Manufacturer) For expensive unit parts that were being used as disposable within equipment parts, we leveraged our proposal capabilities and processing technology to suggest a partial exchangeable design. This simplified the exchange process and reduced part costs, contributing to increased production quantity and reduced manufacturing costs.
Detailed information
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Our company mainly uses it for bonding with PCD materials.
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Connecting part φ3 (area 7.065 mm²)
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Connecting part φ1 (area 0.785 mm²)
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During press processing, even if the brazing comes loose due to accidental contact or load, it will remain inside the stripper at the thicker part of the shaft, so there is no worry about damaging the mold.
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As a result of conducting repeated bending strength tests using various methods and materials aimed at achieving a non-detachable and robust "brazing," our method has improved the bonding strength by approximately 220% compared to conventional silver brazing. *Testing method: 4-point bending test, material: cemented carbide, test size (mm): H1.5×W2.4×D6.0 (bonded at the center).
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Advanced brazing technology
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Company information
Samsung Diamond Industrial is a manufacturer of processing equipment that provides optimal process conditions using original cutting edges and laser oscillators for processing methods such as scribing, breaking, drilling, and patterning, along with automated devices that achieve high productivity. Since its establishment in 1935, the company has utilized its "high-quality cutting technology for various types of glass" to offer processing processes, equipment, and tools that can handle "all kinds of hard and brittle materials, as well as multilayer structures that include metals and organic materials." With solutions backed by theory and proven results, we aim to be a reliable "one-and-only partner" for our customers. Please feel free to contact us.
