Significantly contributes to maintaining the cleanliness of EDM machining fluid, which is directly linked to product finish and machine lifespan. Effectively captures a wide range of airborne particles from 0.07 to 260μ.
- Extension of EDM existing filter lifespan - Reliable capture of extensive microparticles in the machining fluid - Maintenance of machining fluid cleanliness - Extension of machine lifespan - Improvement of reliability - Enhancement of product finishing accuracy The ability to cut even ultra-hard alloys, which is an advantage of electrical discharge machining, means that ultra-hard microparticles are constantly circulating in the machining fluid. If these ultra-hard microparticles cannot be sufficiently removed by the filter system, it may trigger a "chain reaction of wear." When discharging the machining fluid, these microparticles are filtered as sludge, but the finer the mesh, the more expensive the filter becomes. Coarse filters are relatively inexpensive, but if they cannot adequately filter the sludge, they can cause failures in the main unit and affect the finishing accuracy of the products. Finer meshes tend to clog with sludge more easily, leading to increased frequency of replacement/cleaning, which in turn increases downtime (the time the machine is stopped for maintenance) and decreases work efficiency. Additionally, this results in economic losses and a higher environmental burden due to waste disposal. All these concerns can be resolved at once. Please try the special magnetic filter "Magnum."
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basic information
■Removal of fine particles is possible Magnum can capture fine magnetic particles (submicron: 10μm to 0.07μm) that cannot be removed by filters using filter paper or mesh, such as cartridge filters. ■No clogging Due to its special structure, where magnets are sandwiched between special plates, it does not block the flow path in the area where iron powder is captured. Therefore, it does not cause any clogging or pressure loss at all. Even when the capture capacity limit is reached, it does not hinder the operation of the device. ■Powerful capture ability The magnets enhance the magnetic flux due to their special arrangement, resulting in a significant difference in the capture ability of iron powder compared to simple magnets. Unlike conventional magnet filters, which can only capture contaminants from liquids close to the magnets, this structure greatly improves the cleanliness of the fluid. ■No re-release Captured contaminants are accumulated in a powerful collection area separate from the flow path. The dangerous phenomenon that can occur with regular magnet filters, where the magnetic force weakens as one moves away from the magnet, causing once-captured and solidified contaminants to re-release as a lump, does not occur at all.
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Applications/Examples of results
By Industry ■ Hydraulic Systems Hydraulic power units for factories / Hydraulic devices for processing machines, etc. / Hydraulic testing equipment / Construction machinery / Ships Mining machinery / Agricultural machinery / Railways / Large transmissions / Transmissions for wind power generation systems / Transmissions for coal pulverizers in thermal power plants / Transmissions for kilns and coal pulverizers in cement plants / Transmissions for feed roller drives in factories / Transmissions for mixing and calendar machines in factories / Transmissions for crushing, grinding, and refining processes in mines and metal manufacturing plants / ■ Automobiles and Motorcycles Transmission oil / Power steering / Engine oil ■ Water Cooling and Heating Systems Cooling systems for injection molding molds / Industrial and power generation cooling lines Industrial and power generation steam lines (liquid only) / Cooling fluids for steelmaking lines Quenching fluids / Cutting fluids for processing machines and machine tools / Lathes, milling machines, etc. Processing oils for electrical discharge machines / Various cleaning fluids / Quenching cooling fluids
Detailed information
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The X-ray analysis confirmed the presence of chromium, vanadium, copper, and zinc, in addition to iron, which constitutes the majority of the particles. These results indicate that low alloy steel was processed using a discharge machining process.
Line up（5）
| Model number | overview |
|---|---|
| Model CP (for hydraulic circuits) | ・Can be directly installed in hydraulic circuits ・Compact model ・Housing that can withstand high pressure ・Upstream of the important components of the hydraulic circuit |
| Model M (for hydraulic devices) | ・Versatile model ・High capture volume ・Balances pressure loss and capture efficiency ・Simple and compact |
| Process Unit (large model for lubricants, etc.) | ・Large diameter and large capacity model ・Compatible with high flow piping ・For centralized systems where failure is not allowed ・Reliably protects power generation systems and more ・Maximum preventive maintenance |
| Suction Filter Type | ・As a suction filter inside the tank of hydraulic devices ・Effectively captures iron powder particles down to 0.07 microns ・Model designed to protect pumps from clogging ・A significant protection solution for hydraulic devices |
| Clear Series (for low pressure general liquids) | ・Model for aqueous solutions ・Transparent housing ・Adopts a T-type for easy maintenance ・Large capacity integrated model ・As a final filter for cutting fluids ・For scale removal in cooling water such as chillers ・Allowable temperature: 80℃ |
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Company information
We are committed to delivering cutting-edge information, technology, and products from around the world. Primarily importing from the UK, Germany, and the United States, we handle industrial equipment related to chemicals, pharmaceuticals, cosmetics, food, as well as printing and paper film processing.
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