High purity dust-free labels designed for use in clean rooms (Class 1000). Manufactured in our own factory's clean room using proprietary equipment.
**Reasons for Achieving High Purity Dust-Free Labels** 1. Cleaning with Proprietary Dust Removal Equipment An air ejection device is attached to the winding machine, and particles are removed by spraying clean air filtered through a 0.1μm micro-syringe filter. The use of ionized air eliminates dust and particles at levels that are typically hard to remove. The air cleaning manufacturing method and equipment have been patented. 2. Material Selection Considerate of Dust Generation Label substrates and separators (label backing) use low-dust PET or dust-free paper. Paper tubes are not used due to their high dust generation. Instead, ABS resin tubes with an inner diameter of 3 inches are utilized. 3. Ensured Cleanliness During Delivery with Degassing Packaging Degassing and double packaging are performed in a clean room (Class 1000) using a heat shield method. The bags used are made of high-purity, additive-free transparent polyethylene. 4. Thorough Management of the Working Environment The cleanliness of the working environment (levels of airborne particles and microorganisms) is regularly inspected. A Class 1000 manufacturing environment is consistently maintained. The number of fine particles that could adversely affect the manufacturing process is measured using a device called a particle counter.
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basic information
Are you bringing anything into the clean room? Bringing and using label products like those listed below into the clean room can contaminate the clean room environment due to outgassing and dust generation. - Labels made of PVC or Yupo - Label rolls with paper cores - Label products delivered without vacuum packaging You may unknowingly be bringing in sources of contamination into the clean room. If you have labels that you are bringing in and using in the clean room, why not check them once? Our company can customize according to your needs, including material selection, size specification, printing, and processing. For data on clean room label analysis measurements and performance tests, please refer to the database listed in the catalog.
Price range
Delivery Time
Applications/Examples of results
Bringing items into the clean room (Class 1000) and usage according to each company's purposes. Many companies have established clean rooms for the manufacturing of precision equipment and optical products such as lenses, primarily focusing on semiconductor-related industries.
Detailed information
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We manufacture high-purity dust-free labels compatible with Class 1000 through cleaning with our proprietary dust removal device. The air cleaning manufacturing method and equipment have been patented.
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Not only the material of the label, but also the tube used to roll the finished labels is made of ABS resin with an inner diameter of 3 inches, taking dust generation into consideration. We do not use common paper tubes due to their high dust generation.
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We will perform degassing and double packaging (heat shield method) in a clean room (Class 1000) to ensure that clean products are reliably delivered to you. The bags used are made of high-purity, additive-free transparent polyethylene.
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In the clean room label manufacturing environment, the cleanliness (levels of airborne particles and microorganisms) is regularly checked using a device called a particle counter. A Class 1000 manufacturing environment is consistently maintained.
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Company information
Our headquarters and factory are located in Ojiya City, Niigata Prefecture, where we print, process, and manufacture a wide range of adhesive label products, including seals, labels, and stickers. We respond to our customers' needs with the best proposals tailored to their applications and reliable manufacturing. 【Manufacturing System that Meets High Technical Requirements】 In addition to various conventional analog printing machines, we are equipped with digital printing machines, allowing us to respond to a variety of specifications and requirements. We also have a robust system for numbering, variable printing, special processing, and final finishing. 【Inspection System that Meets High Quality Requirements】 We ensure high quality through quality checks using inspection machines before and after manufacturing, and during production, we supplement visual checks with inline inspection devices attached to the manufacturing machines.