Minimize mold costs and management man-hours with shared tray design!
We will introduce a case where the introduction of vacuum-formed trays solved the issue of product defects. Before the introduction, products were placed directly in containers and stacked for long-term storage, which led to deformation issues. Additionally, since the products were not secured in the containers, they moved during transportation, resulting in defects such as scratches. There was also a challenge with occupying space due to the storage of multiple types of similar products. The introduction of vacuum-formed trays eliminated direct placement. Products are now secured within the containers, eliminating defects such as scratches and deformation during storage and transportation. We combined the distinctive shapes of multiple types of products to allow them to be used with a single tray shape. The shared tray can accommodate eight types of products, including symmetrical ones. **Key Points of Introduction** 1. By changing the storage method from direct placement in containers to vacuum-formed trays, we prevent defects caused by friction between boxes and products, as well as dirt from the boxes adhering to the products. 2. By using a shared tray, products that could not be stacked in storage boxes due to different shapes can now be stacked, leading to improved storage efficiency and enhanced transportation loading efficiency.
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basic information
Material: PET 0.8mm thickness Features: By applying the rib structure of the vacuum-formed part to the common shape parts of multiple products, it achieves the fixation of all products with a single type of vacuum-formed tray.
Price range
P3
Delivery Time
P4
Applications/Examples of results
Are you facing these issues on your manufacturing line? - Product defects (such as scratches and deformation) occur during transportation/storage due to direct placement of products. - There are many types of products, and you would like to consider consolidating trays.
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Company information
After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.