Introduction to the Vacuum Forming Business: Achieving Small Lot and Low-Cost Production of Component Trays.
The parts tray has the strength to solve the customer's challenge of wanting to produce small lots at low cost!
We own domestic and overseas bases on a vast site and have established our own commercial routes. We have clarified human resource development and detailed product rules, making mass production of high quality possible. Our overseas base is located in Vietnam, where we have approximately 80 staff members. Due to lower labor costs compared to Japan, we can accommodate small lot production in Vietnam. There are very few companies in the vacuum forming industry that have overseas bases. Therefore, we take pride in being able to respond flexibly to production volumes, which we believe is one of our strengths. In terms of quality, we have implemented 100% inspection, conducted by human eyes. The quality does not decline simply because it is made in Vietnam, and we have received support from many customers.
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basic information
Production is possible at our domestic factory, but if you want to keep the budget down, we recommend production in Vietnam. The local environment is as clean as in Japan, and we conduct 100% visual inspections, ensuring that the quality is on par with that of Japan. Many customers who have been producing domestically have switched to Vietnamese production through our company, maintaining the same quality while significantly reducing production costs. We would appreciate it if you could consult with us about the quality of products made in Vietnam and how much cost reduction is possible.
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Applications/Examples of results
■Tray for automotive parts ■Tray for precision parts ■Tray for electronic components ■Tray for electrical equipment ■Serving tray ■Tray for semiconductors ■General-purpose parts tray ■Industrial tray
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Company information
After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.