Microprocessing by wire electrical discharge machining (high hardness component business)
Significantly reduce setup time due to component deterioration! We provide support from current situation analysis and issue identification to solution proposals, component supply, and effectiveness measurement.
We own multiple machines not only for water-based types but also for oil-based types (a total of 22 machines), and the minimum diameter of the wire is φ0.03 (thinner than a hair), allowing for high-precision processing even with the smallest inner radius. ◆ 30 years of experience in wire electrical discharge machining ◆ Development of new products for high-precision PCD special tools and parts using precision electrical discharge machining technology Awarded a manufacturing excellence award ◆ Several certified wire electrical discharge machining skill exam passers on staff We can meet stringent quality requirements with high-precision processing.
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basic information
PCD's high-precision and high-definition processing technology can also be applied to hard alloys and steel materials, allowing for beautiful finishes.
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Applications/Examples of results
【Case Studies on Problem Discovery and Resolution】 ■Case 1 (Major Precision Parts Manufacturer) In response to quality degradation due to the aging of cutting edges in the precision parts cutting process, we conducted a root cause analysis of the quality decline and created an improvement proposal report, which was implemented. This led to an enhancement and stabilization of the quality of the customer's products, achieving optimization of the customer's production process. ■Case 2 (Major Parts Processing Manufacturer) For customers using carbide material mold punch parts, we proposed PCD material parts and improved processing methods. This resulted in achieving a continuous production quantity more than ten times that of before the proposal! We stabilized product quality and significantly reduced the time for regrinding and setup change operations. ■Case 3 (Equipment Manufacturer) For expensive unit parts that were disposable within equipment components, we utilized our proposal capabilities and processing technology to suggest a partial exchange system. This simplified the exchange process and reduced part costs, contributing to increased production quantity and reduced manufacturing costs.
Detailed information
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PCD cutting with WEDM
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Using φ0.03mm wire
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Concentricity within 0.003mm.
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Square knurling.
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Company information
Samsung Diamond Industrial is a manufacturer of processing equipment that provides optimal process conditions using original cutting edges and laser oscillators for processing methods such as scribing, breaking, drilling, and patterning, along with automated devices that achieve high productivity. Since its establishment in 1935, the company has utilized its "high-quality cutting technology for various types of glass" to offer processing processes, equipment, and tools that can handle "all kinds of hard and brittle materials, as well as multilayer structures that include metals and organic materials." With solutions backed by theory and proven results, we aim to be a reliable "one-and-only partner" for our customers. Please feel free to contact us.