This is a proposal for original molded products with reduced initial (mold) costs.
We provide planning and proposals in response to customer requests, and we handle various vacuum-formed products from prototypes to mass production. 〇〇For those who〇〇 - Want to create original molded products while keeping initial costs low - Want a small quantity of original products instead of standard transport trays etc.
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basic information
Vacuum forming is a relatively low-cost molding method, primarily used for industrial trays and retail packaging (blister packs), which involves heating and softening a plastic sheet, then suctioning or adhering it to a convex or concave mold, followed by cooling and demolding to create the desired shape. Our vacuum forming molds made from MDF achieve even lower initial costs (approximately 30% reduction) compared to aluminum molds mentioned above, and we also accept small lot production, making it useful for customers who want original molded products in small quantities. While there are limitations to shaping using vacuum forming based on sheets, please feel free to contact us if you have any ideas about creating something with plastic. * MDF refers to medium-density fiberboard made by breaking down wood waste and wood chips into fibers and then heating and pressing them with adhesives, resulting in a dense and uniform wood material that considers the recent trends in natural material recycling. * We also accept injection molding, which allows for small lot production while keeping initial costs down. * Due to the structure of the molded products, there may be cases where it is difficult to achieve certain designs with MDF. * Materials used: PS, PET, PP.
Price range
P3
Delivery Time
P4
※The delivery date may vary depending on the quantity produced, so please feel free to contact us.
Applications/Examples of results
Various transport trays, food cases (individual packaging, inner trays), box storage products, masks, various covers, automotive parts, etc.
Detailed information
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Purpose: Molded Product Storage Rack (MDF Type)
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Parts transport tray (MDF type)
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Storage for boxed products (facial devices)
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Golf practice device (only the black part, made of aluminum mold)
catalog（1）
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Company information
Our company primarily sells plastic products such as sheets, pipes, and films in the industrial sector. We provide not only general-purpose items but also plastic materials and products with added functions, responding to customer requests for OEM and small lot production. Recently, we have been offering products that solve issues faced in various industries (such as transportation, facilities, and various construction contractors) related to "resolving problems in working environments (e.g., water leaks, oil leaks, humidity/condensation, odors/gaseous odors)" and "improving operational efficiency," as exemplified by the categories we handle below. Our strength lies in our ability to delve into the causes and theories behind various cases, reflecting our customers' voices such as "Can we create this kind of product?" or "I want to resolve this issue," through collaboration with various manufacturers we have cultivated over nearly 50 years since our founding. We have a system in place to support the development of original products that are not available in the market (including material proposals and manufacturing support). If you have any requests for materials or questions, or if you are facing difficulties in your business operations, please feel free to contact us.
![[Video Now Available] Introduction to Plastic Vacuum Forming Technology](https://image.mono.ipros.com/public/product/image/cb0/2000101772/IPROS409959169451782709.jpg?w=280&h=280)
