A case study on solving the challenge of protecting parts from quality issues that occur during transportation!
We would like to introduce a case where the quality issue of trays that occurred during the transportation of metal parts was resolved by the introduction of vacuum-formed trays. Before the introduction, we were using EPS trays that were shared with other parts. We were facing a quality issue where friction between the metal parts and the EPS trays generated dust during transportation. [Key Points of Introducing Vacuum-Formed Trays] - By changing the material, we were able to eliminate the issue of dust generation during transportation. - We were able to establish new parts trays at a low initial cost. - By changing the shape of the trays that were used as shared trays to fit the parts, we improved loading efficiency. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Key Points for Introducing Vacuum-Formed Trays】 - Changed material from EPS to PP trays and implemented quality measures. - By switching from shared trays to trays that match the shape of the parts, the number of parts per tray has improved by approximately 1.6 times. *For more details, please refer to the PDF document or feel free to contact us.
Price range
P1
Delivery Time
P4
Applications/Examples of results
■Tray for automotive parts ■Tray for precision parts ■Tray for electronic components ■Tray for electrical equipment ■Serving tray ■Tray for semiconductors ■Tray for semiconductor manufacturing equipment ■General-purpose parts tray ■Industrial tray
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Company information
After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.