Fastening the board-to-board connector on the substrate at a normal speed. Achieving improvements in yield and quality.
**Main Features** Feature 1: High-Speed Operation Fastening work is completed in as little as 10 seconds per location, achieving a line takt time equivalent to or better than manual work time (approximately 15 seconds). Feature 2: Accurate Fastening Confirmation A correction camera adjusts for misalignment of the circuit board position (female side) and the mounting position (male side). A force sensor determines the proper fit by sensing a "click" sensation, allowing for the detection of improper mating of circuit board connectors. Feature 3: No Need for 3D Model Registration Thanks to KURASENSE's unique algorithm, there is no need for traditional pattern matching or CAD 3D model registration.
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basic information
This system consists of our company's 3D vision sensor, a dedicated hand, a vertical multi-joint robot, a force sensor, and a camera for positioning correction. The 3D vision sensor instantly measures and recognizes the board-to-board connector at the tip of the cable being transported from various angles, and the robot, receiving instructions on the gripping position and posture, accurately grasps the tip. There is a slight positional deviation that occurs during the manufacturing of the connector, but the correction camera compensates for this variation before fitting the male and female sides together to secure the connector. In manual operations, there are cases where the male and female connectors are misaligned during fitting, which can lead to connector crushing or partial fitting, resulting in equipment malfunction. This system determines the normal "click" sensation using the force sensor, allowing it to detect partial fitting (incomplete fastening) and misalignment of the connectors, thereby preventing functional defects such as poor conductivity and improving the reliability and quality of the equipment.
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Applications/Examples of results
This system enables the automation of the fastening work of board-to-board connectors in the assembly manufacturing process of electronic devices such as smartphones, game consoles, tablets, and laptops, which were previously difficult to replace with robots. It contributes to solving the labor shortage problem and improving productivity and quality, while also achieving non-contact operations in manufacturing sites where demand has increased due to the COVID-19 pandemic. There is a track record of deliveries in the manufacturing process of smartphones.
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Company information
Since its founding in 1888, the Kurabo Group has always looked one step ahead, continuously taking on new challenges to create new value. Today, we have expanded our business areas into a wide range of fields that support daily life, including textiles, automobiles, housing, and food, as well as industries supported by electronics, semiconductors, environmental plants, biomedical, and machine tools. We aim to provide products and services that enrich people and society, and we are committed to realizing this goal. Our driving force is the desire to "create new value that surprises the world and contributes to society." Based on this, we strive to enhance and integrate the core technologies that the Kurabo Group has accumulated in various business fields, working towards innovation and the creation of new specialty businesses. As a company that connects people and society to the next generation, we will continue to grow and develop. ■ Business Areas - Textile Business - Chemical Products Business - Environmental Mechatronics Business (Electronics field, Engineering field, Biomedical field, Machine Tool field) - Food and Service Business - Real Estate Business
