[Information] Explaining methods to reduce the delivery of defective products to nearly zero using actual case studies!
Materials addressing measures to eliminate defects caused by poor "people and materials" due to decreased attention levels, as well as defects from insufficient management of "machines, tools, and measurements," are currently being distributed!
Do you have any issues with defects when performing metal processing and injection molding? - The operator's attention level decreases, causing the jig to be attached in the wrong orientation... - The new operator lacks sufficient proficiency... - Defects such as rough surfaces occur during machining... This document explains how our company, which specializes in the production of automotive-related parts, including car air conditioning components, and has reduced defective product deliveries to nearly zero, has solved the issues leading to defective product deliveries for our customers! 【Example of Contents】 ■ Why do defects occur and escape? ■ Issues leading to defects and escapes in each category, along with examples of Sanko Industry's initiatives for each issue - Case Study: Defects caused by 'People' - Case Study: Defects caused by 'Materials' - Case Study: Defects caused by 'Machines and Tools' - Case Study: Defects caused by 'Measurement' ■ Company Overview *For more details, please download the PDF or contact us.
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【Features of Sanko Kogyo Co., Ltd.】 - With 90 NC machine tools, we can handle mass production. Additionally, due to the large number of machines, delivery delays are unlikely, ensuring stable supply. - Production capacity ranges from 100 to over 100,000 units. - We provide a consistent process from cutting and assembly to quality inspection, allowing for manageable costs in terms of management. - The precision of cutting processing can achieve high accuracy of 0.01 mm.
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【Case Study】 Issue: The operator mistakenly attaches the workpiece to the jig in the wrong orientation. Solution: The blue resin part serves as a guide, ensuring that the jig and product can only be attached in a specific orientation. By having the blue resin rod, the product is aligned with the blue resin rod, making it easier to insert the product into the jig and preventing defects.
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Company information
Our company specializes in the production of automotive-related parts, including car air conditioning components, and has built a strong reputation and trust from our customers through our manufacturing capabilities that allow us to supply large quantities at low costs and with short lead times, while maintaining stable quality. In particular, our technology for reliably assembling parts made through metal cutting and plastic injection molding is something we take pride in. With the development, design, and technical expertise cultivated in this process, as well as our know-how in cost reduction, we respond to various demands.