At the starting point of production innovation! Improve productivity with optimal planning using a scheduler.
We can easily and quickly reschedule complex production plans using a computer, assisting production planners.
■A Day in the Life of the Production Management Department■ Sales Department A: "Excuse me! We have an urgent order, is there any way you can help? I want to provide a delivery date response as soon as possible!" Production Management Department S: "I understand that the sales team is working hard to bring in orders, but when urgent orders come in, it takes time to redo the plans in Excel, and it's quite challenging." Procurement Department C: "Another urgent order? I wish you would understand that when we don't have stock, sourcing materials becomes difficult..." Manufacturing Department B: "Another change to the production plan? That's troublesome. When urgent orders come in, unnecessary switches happen, and productivity drops." Sales Department A: "If we could understand the production plan and the load situation, I think we could find a way to address it... Is there any way to make the situation visible?" Production Management Department S: "It also takes time to reschedule, I wonder if there’s a good method." Production Management Department K: "The other day, I heard about how to utilize production schedulers at an Astec seminar; I should look into it further." Perfect for such concerns! ● Achieve rapid delivery date responses. Capable of handling urgent orders from customers. ● Minimize setup time through sequence planning and optimal planning. ● Reduce lead time. ● Visualize load conditions and inventory status.
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basic information
■Optimal Planning By applying genetic algorithms (GA) and simulated annealing (SA) to planning processes, we automatically and swiftly explore the optimal plan. ■Realizing TOC with DBR (Drum Buffer Rope) Functionality TOC can be achieved with simple settings. ■Priority Planning for Each Process Considering processing conditions such as color and shape, manufacturing priorities can be adjusted for each process. ■Pursuit of Compatibility with External Systems Data integration with ERP and production management systems is easy, allowing for simple external control of JoyScheduler's start, stop, and planning processes. ■Processing Assembly Supports processing and assembly processes for printed circuit boards, electronic components, automotive parts, and can also accommodate batch production processes for food and pharmaceuticals. ■User-Friendly Planning Evaluation Function The results of scheduling are clearly displayed on a radar chart as evaluation values such as delivery delays, lead time, and dwell time.
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Applications/Examples of results
Function 01: Planning Function ● Priority Planning (Dispatch Rules Scheduling) ● Optimal Planning Function 02: Display Function ● Resource Gantt Chart Screen ● Lot Gantt Chart Screen ● Resource Load Graph Screen ● Evaluation Value Radar Chart Screen ● Dwell Time Evaluation Graph Screen ● Inventory Transition Graph Screen (Products, Semi-finished Products, Materials, Sub-materials)
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Company information
Our company was founded in 2001 and provides practical consulting to support improvement activities in the manufacturing industry, including revenue enhancement, productivity improvement, lead time reduction, and inventory reduction through the introduction of DX systems. Based on our unique production management method, the "One-Piece Flow Production System," we create tailored original programs that address each company's specific management challenges, progressing from "on-site improvements" to "system improvements" and then to "production innovation," providing appropriate solutions. If you encounter any issues that need to be resolved, please feel free to contact us. We will definitely provide solutions that satisfy your company. [Astec Consulting HP] https://www.ast-c.co.jp/