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  6. Health check of equipment: Would you like to confirm predictive maintenance by monitoring the condition of the equipment?

Health check of equipment: Would you like to confirm predictive maintenance by monitoring the condition of the equipment?

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last updated:Mar 28, 2024

日本メカトロン 大阪事業所
日本メカトロン 大阪事業所
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Catch the sudden cause of inverter failure in advance! Avoid sudden equipment troubles and contribute to the longevity of your devices. *A must-see for users in the Kansai region!

Are you facing these issues with your equipment? - Struggling with equipment failure that cannot be stopped? - Having difficulty maintaining equipment that is hard to inspect regularly? - Finding it challenging due to the high number of inspection points, leading to increased labor and costs? - Dealing with an aging maintenance team and a lack of technicians? - Attempting efficient inspections but finding remote monitoring difficult? Our company's "Failure Degradation Prediction Diagnosis" solves all your equipment-related problems! With over 10 years of experience measuring more than 30,000 units, we have found a high correlation between failure points and measurement data, allowing us to avoid preemptive troubles with your equipment. Through our Failure Degradation Prediction Diagnosis, we can diagnose abnormalities and degradation in motors, machinery, inverters, power transformers, and capacitors. **Benefits of Implementation** - Avoiding troubles with equipment that cannot be stopped - Investigating the causes of failures with data, aiding product development - Diagnosing beyond the boundaries of electrical and mechanical systems *To collaborate on product development, we are conducting embedded development exclusively for users in the Kansai region.*

    Contract AnalysisOther FA equipment
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Health check of equipment: Would you like to confirm predictive maintenance by monitoring the condition of the equipment?

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  • Related Link - http://www.n-mec.com/

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【Measurement Items (Excerpt)】 ■Motor Section ●Rotating Shaft, Bearings, Installation ●Winding Insulation, Vibration ●Bearing and Housing Damage ●Uniform Air Gap ■Load Section ●Bearing Damage, Foreign Object Attachment ●Coupling Abnormalities, Shaft Balance ●Rotating Shaft Anomalies, Valve Wear ●Gear and Belt System Damage ■Inverter ●Smoothing Capacitor ●Control Board ●Power Elements ●Drive Board 【Features】 ■Non-contact, Live Line Diagnosis Investigations can be conducted without stopping equipment. It is also possible to investigate deterioration symptoms (overheating, discharge phenomena, leakage current, etc.) that can only be measured in a live state. ■Diagnosis of Mechanical and Electrical Systems This diagnostic device uses sensing technology to understand the condition of the equipment and analytical technology to predict abnormalities, by analyzing and diagnosing current and the "harmonics" within it in detail, quantifying, and evaluating the results. ■Diagnostic Result Report Based on the acquired harmonic components, the diagnostic results for four locations in the motor section, four locations in the load section, and four locations in the inverter section are comprehensively assessed along with the A, B1, B2, B3, C judgment imbalance rates. ■Failure Deterioration Prediction and Forecast Curve Regular diagnostics enable the possibility of predicting failure deterioration forecast curves.

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[Applications] Motors, machinery, inverters, power transformers, capacitors

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Fault deterioration prediction diagnosis

Fault deterioration prediction diagnosis

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[Data] Logic of High Harmonic Diagnosis

[Data] Logic of High Harmonic Diagnosis

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[Data] Case Studies of High Harmonic Diagnosis Technology

[Data] Case Studies of High Harmonic Diagnosis Technology

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日本メカトロン

日本メカトロン 大阪事業所

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Since our establishment, we have consistently engaged in the development of measurement and control systems, and with the technical expertise we have cultivated over many years, we will always propose systems that satisfy our customers.

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Fault deterioration prediction diagnosis: Identifying malfunctioning areas of electrical equipment using harmonics!
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Is it sufficient for the equipment maintenance person to conduct only self-inspections? Non-contact harmonic diagnosis.

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