Prototyping of plastic and aluminum is possible from one piece to small lots! A collection of case studies is also available.
We bring dreams and images to life with creativity and passion in plastic prototyping. We propose manufacturing methods tailored to meet our customers' needs.
With our 25 years of expertise and equipment, we carry out manufacturing tailored to our customers' needs through a production system that integrates analog and digital technologies. We can handle prototypes from a single piece to production, using materials ranging from plastic to aluminum and metal. 【3D Printing】 We can provide tailored modeling solutions through in-house and network capabilities, including FDM, resin printing, and powder printing. Our unique modeling methods allow for precise dimensional outputs. 【Machining】 We employ methods to manufacture three-dimensional products from processed materials with short lead times and high precision, capable of cutting sheets from a single piece. We can produce without molds and accommodate a wide range of materials from resin to aluminum. 【Vacuum Casting】 We create high-precision rubber molds based on actual items or master models, injecting polyurethane resin into these molds under vacuum to form products. We can meet user needs with short lead times, low costs, and high precision, and we excel in large-scale casting of one-meter-sized products using our unique technology. 【Simple Molds + Injection Molding】 We design and manufacture aluminum simple molds and handle the entire process of injection molding in-house. Using vertical molding machines and our standard base molds, we can achieve low-cost solutions through unique technologies like slide-less mechanisms. *For more details, please download the PDF or feel free to contact us.
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basic information
We provide a one-stop service in-house for high-precision cutting processing, as well as the production of simple molds, injection molding, and surface treatment, using materials such as resin and aluminum. We support the development of original products for small and medium-sized enterprises and provide prototypes to major manufacturers, contributing to research and development. We respond to our customers' high-quality demands with a thorough system in place. *For more details, please download the PDF or feel free to contact us.
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Applications/Examples of results
We have a production record of over 800 types annually. ● Materials handled - General plastics and super engineering plastics - Various non-ferrous metals - Rubber and silicone products (For details, please download the catalog or feel free to contact us.) ● Business content - 3D modeling and 3D design - Resin parts, resin cutting, resin prototyping - Metal parts, metal cutting, metal prototyping - Cassette-type aluminum simple molds (mold manufacturing and injection molding) - Vacuum casting (Urethane, epoxy, silicone, insert/coloring available) - Stereolithography and 3D printing (master mold production available) - Painting and silk screening - Jig manufacturing - Secondary processing of molded products - Gear and lathe processing - Various surface treatments - 3D measurement (various inspections)
Detailed information
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【3D Printer】 We can provide molding that meets your needs through in-house and network resources, including FDM, stereolithography, and powder molding. Our unique molding method allows for dimensional accuracy in the output. It is also possible to perform treatments such as surface coating to eliminate the layering of the molded object.
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[CNC Machining] A method for producing 3D products from processed materials with short lead times and high precision, capable of cutting from a single piece of sheet material. Moldless production is possible, and we can accommodate a wide range of materials from resin to aluminum. We excel in high-precision machining! It can also be used for small lot parts production.
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【Vacuum Injection Molding】 A method of creating high-precision rubber molds based on actual items or master models, in which urethane resin is injected and molded under vacuum conditions. Suitable for alternative parts, rubber, and transparent components. Can respond to user needs with short delivery times, low prices, and high precision. ☆ Skilled in large-scale injection molding of 1-meter class using unique technology ☆
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【Product Design】 Based on the specifications and images provided by the user, we design products from scratch. We strive to create designs that are enjoyable overall by incorporating considerations for low costs during mass production from the very beginning. Additionally, we also assist in converting products that only have 2D drawings into 3D models.
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【Simple Mold + Injection Molding】 We design and manufacture aluminum simple molds and handle the entire injection molding process in-house. Using vertical molding machines and our standard base molds, we can achieve low-cost solutions through unique technologies such as slide-less mechanisms. Small lot molding starting from 10 pieces is also possible.
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Koutaku Co., Ltd. is a specialized small-lot manufacturer focused on producing from one prototype to up to 1,000 units. Utilizing various processes, including our unique technology, we establish production methods tailored to our customers' needs starting from just one unit. We also propose the best construction methods suited to our customers' requirements and spare no effort in product development. Based on the skills we have cultivated over many years, we provide advice on points that will benefit our customers, hoping they can make the most of our services. We can handle everything in-house, from design discussions to modeling such as light shaping, machining of resin and aluminum products, vacuum casting using rubber molds, aluminum simple molds, and small-lot injection molding.