[Case Studies on Problem Solving] Reducing Costs of Packaging Materials, Optimizing Quantity, and Streamlining Work Hours!
Three packaging material concerns! Problem-solving packaging design to address cost reduction, increased quantity, and shortened packaging time.
Are you facing these issues in your manufacturing and shipping processes? ■ We want to suppress the rising costs of packaging materials due to soaring prices of goods and crude oil! ■ We want to reduce the increasing delivery costs year by year by increasing the quantity per package and loading efficiency. ■ We want to address the time-consuming tasks in shipping packaging, such as wrapping products multiple times with packaging materials and the time taken to assemble cardboard boxes! We will introduce examples of solutions that have led to problem-solving through improvements such as changes in the material and shape of packaging materials. 【Key Points for Problem Solving】 ■ We propose cost reductions without compromising the cushioning performance and functionality of the currently used packaging materials! ■ We will review the packaging design to fit as many items as possible into fixed-volume containers like cardboard boxes and containers, leading to improvements in transportation costs! ■ We will identify bottleneck tasks on the shipping line and improve the shipping line operations by reviewing the packaging forms and materials. *For more details, please refer to the PDF document.
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basic information
We have accumulated know-how as a company that can provide total coordination of logistics packaging, material handling, and systems. We can introduce low-cost packaging materials tailored to our customers' budgets. We will propose the best way to produce within a limited budget. Our packaging design professionals, with their extensive knowledge, will support you in making the "best choice" according to your situation. 1) Business Description Planning, design, manufacturing, and sales of logistics packaging and related services 2) Representative President and CEO Ryota Takagi 3) Establishment April 1, 1939 (Incorporated: July 1, 1974) 4) Capital 500 million yen 5) Sales 3.5 billion yen (Fiscal year ending April 2023) 6) Number of Employees 121 (70 men, 51 women) 7) Locations Headquarters (Toyama), Hokuriku Sales Office (Toyama), Hokuriku Sales Office - Kanazawa Office (Ishikawa), Kanto Sales Office (Saitama), Nagoya Sales Office (Aichi), Kansai Sales Office (Shiga), Tohoku Branch Office (Miyagi), North Kanto DC (Gunma), Shikoku Branch Office (Kagawa), Kyushu Branch Office (Kumamoto), TSK VN (Hanoi, Vietnam)
Price range
P2
Delivery Time
P4
Applications/Examples of results
【Packaging Improvement Examples】 ■ Optimization of logistics packaging through material change of partitioning ■ Standardization of 16 types of automotive parts using two types of shipping trays ■ Vacuum-formed trays that balance contamination prevention and workability ■ Labor reduction by utilizing robots and vacuum-formed trays ■ Heat deformation countermeasures for parts trays through material change ■ Easier management of part quantities with low initial costs ■ Resolution of issues caused by stacking products through packaging design ■ Prevention of picking errors with serving trays ■ Standardization of process containers for finished parts and shipping trays ■ Reduction of storage space for packaging materials through material change
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Company information
After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.