Transforming logistics with improved transportation efficiency and eco-friendly packaging! 33% increase in the loading efficiency of returnable boxes!
Are you facing these issues during the transportation and cleaning of automotive parts? - There is wasted dead space at the top of the returnable boxes for automotive and precision parts. - The boxes for shipping parts and those for cleaning cannot be used interchangeably, leading to inefficiencies in the process. We would like to introduce the packaging design of returnable boxes used for the transportation and cleaning of automotive parts. Before the improvement, during the cleaning process, the dividers would lift, resulting in parts being placed in the returnable boxes without using the dividers, which sometimes caused interference and damage to the parts. This case study demonstrates how we addressed the dead space in the returnable boxes and resolved the issues of damage during parts cleaning through a redesign of the packaging. [Key Points of Packaging Design Improvement] - By creating a structure where parts are placed on top of the dividers, we eliminated the lifting of dividers during cleaning, which helped prevent damage to the parts. - We implemented a locking structure for the dividers that does not use adhesive, allowing for easy assembly and disassembly. Since we only used low-density foam sheets (PP), we reduced environmental impact! - The introduction of dividers allowed for effective use of the dead space above the parts, improving the quantity of parts that can be accommodated. *For more details, please refer to the PDF document.
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basic information
We have accumulated know-how as a company that can provide total coordination of logistics packaging, material handling, and systems. We can introduce low-cost packaging materials tailored to our customers' budgets. We will propose the best way to produce within a limited budget. Our packaging design professionals, with their extensive knowledge, will support you in making the "best choice" according to your situation. 1) Business Description Planning, design, manufacturing, and sales of logistics packaging, as well as related services 2) Representative President and CEO Ryota Takagi 3) Establishment April 1, 1939 (Incorporated: July 1, 1974) 4) Capital 500 million yen 5) Sales 3.5 billion yen (Fiscal Year ending April 2023) 6) Number of Employees 121 (70 men, 51 women) 7) Locations Headquarters (Toyama), Hokuriku Sales Office (Toyama), Hokuriku Sales Office - Kanazawa Office (Ishikawa), Kanto Sales Office (Saitama), Nagoya Sales Office (Aichi), Kansai Sales Office (Shiga), Tohoku Branch Office (Miyagi), North Kanto DC (Gunma), Shikoku Branch Office (Kagawa), Kyushu Branch Office (Kumamoto), TSK VN (Hanoi, Vietnam)
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Applications/Examples of results
Numerous adoption results in inter-factory transport and in-plant transport for electronic devices and precision equipment! 【Examples of combinations for transport boxes】 ■ Sunbox + grid partition (P board) + foam material (Eperan) + vacuum-formed lid ■ Sunbox + foam material (Sanpelca) ■ Plastic corrugated box + grid partition (cardboard) ■ Plastic corrugated box + grid partition (plastic corrugated) + foam material (Eperan) + vacuum-formed lid We design with all necessary conditions for transporting parts and finished products in mind, including loading efficiency, scratch prevention, and dust prevention. Additionally, with our design engineers and in-house factory, we can provide consistent support from design to manufacturing, allowing us to meet requests for short delivery times! We are addressing various challenges such as sewn products, interior foam materials, scratch prevention, and logistics cost reduction due to loading efficiency. We can also introduce over 100 different case studies. *For more details, please refer to the PDF materials.
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Company information
After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.