Micro-porous plates using two types of laser processing machines, 100x aspect ratio nozzles, examples of metal 3D printing, and high aspect ratio groove processing - a must-see!
◆Micro-Pore Processing ・Round holes, irregular holes, and apertures with curves ・Inkjet nozzles made using unique press processing ・Narrow pitch micro porous plates utilizing the characteristics of high-speed long pulse YAG lasers and high precision, high quality ultra-short pulse lasers ・Nozzles with a high aspect ratio of 100 times, featuring φ0.1mm, φ0.15mm, and thin-walled (0.02mm) nozzle tips ◆Metal 3D Printer Processing ・Available equipment and compatible materials (16 types) ・Modeling examples ※Supports lattice structures and gyroid structures ・Porous body modeling ※Controlled porous body modeling ◆Micro Beam Processing Examples ・Ultra-fine groove processing for leak tests ※Maskless processing ・Transparent conductive film processing ※Maskless processing ・Microstructure processing of glass materials ※Processing for transparent bodies ・Micro foreign object samples ◆Micro Processing ・Fine groove processing ・Thermal imprint processing ・Surface texturing processing ・Sub-micron needle processing ・High aspect ratio rectangular groove processing ※Cell separation, microreactors ・Adsorption plates ※Damage-free adsorption ◆Finishing Processing / Quality Assurance ・Finishing processing ・Quality assurance
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basic information
Utilizing micro-drilling, press processing, ultra-fine discharge machining technologies cultivated over more than half a century, along with custom laser processing (long pulse YAG laser, ultra-short pulse laser), FIB processing technology, and metal 3D printing technology, we can accommodate various fine processing needs. We offer high-precision and high-quality finishing for difficult-to-process items that you may be struggling with. We hope to introduce past processing examples as a starting point for solving your challenges. ◆ Metal 3D Printer Processing (Supplement) We use both powder bed and laser deposition methods, capable of handling up to a maximum diameter of 1320 mm, with 16 types of materials available. We can create not only general shapes but also porous bodies with controlled porosity. ◆ Fine Beam Processing Examples (Supplement) For ultra-fine leak test groove processing, we directly irradiate the base material with a laser, while for transparent electric film processing, we can selectively process only the target by utilizing differences in processing energy of the materials. ◆ Fine Processing (Supplement) Fine groove processing includes V-shaped and U-shaped groove processing for optical applications through ultra-precision cutting, surface texturing for embossing applications, and high aspect ratio rectangular groove processing for cell separation micro-reactors.
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Applications/Examples of results
- Semiconductor manufacturing equipment - Optical components for displays, etc. - Aerospace-related - Medical-related - Various electronic components related
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Company information
Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.