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  5. Processing Jig
  6. A must-see for those particularly struggling with production volume! With 90 machine tools, we can offer integrated production.

A must-see for those particularly struggling with production volume! With 90 machine tools, we can offer integrated production.

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last updated:Oct 27, 2023

三晃工業
三晃工業
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[Factory tour video available] Solving the challenges of those looking for partner companies or outsourcing, and those who want to expand production capacity! Comprehensive support from cutting processing to assembly and functional testing.

Are you facing any of these issues with production volume in cutting processing or injection molding? Looking for partner companies or outsourcing… Struggling with a lack of successors or manpower… Wanting to expand your production capacity… Wanting to reduce the time spent on order management tasks… We can solve all of the above concerns! We have 80 machining centers, 10 NC lathes, and 5 injection molding machines, providing very high production capacity. We handle everything from material procurement to leak testing after cutting processing of castings and die-casts. Additionally, we can perform part press-fitting, assembly, adhesion, and appearance inspection. **Benefits of using Sanko Industry** ■ High production capacity due to owning approximately 100 machine tools ■ High quality maintenance and shortened delivery times thanks to having 3 three-dimensional measuring machines ■ All factories certified for ISO 9001 and 14001 ■ With a defect delivery rate of 0.000036%, we can provide products with peace of mind ■ We provide consistent support from cutting processing to assembly, functional inspection, and appearance inspection, enabling cost reduction in customer management. *We are currently posting a video of a "factory tour" of our main factory.* *We are also offering a document explaining how to minimize defective product deliveries to nearly zero via PDF download.*

    Processing Jig
IMG_3188.jpeg

A must-see for those particularly struggling with production volume! With 90 machine tools, we can offer integrated production.

IMG_3188.jpeg
IMG_3188.jpeg
  • Related Link - http://www.sanko-kougyou.jp/

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basic information

The document includes measures to eliminate defects caused by "people and materials" and "machines, tools, and measurements" to achieve zero defects! Do you face any issues with such defects when performing metal processing or injection molding? - The operator's attention level decreases, leading to fixtures being attached incorrectly... - New operators lack sufficient proficiency... - Defects such as rough surfaces occur during cutting processes... This document explains how our company, which specializes in the production of automotive parts including car air conditioning components and has nearly eliminated the delivery of defective products, has resolved these issues to bring customer defective product deliveries as close to zero as possible! 【Example of Contents Included】 ■ Why do defects occur and flow out? ■ Issues related to defects occurring and flowing out in each category, along with examples of Sanko Industry's initiatives for each issue - Example: Defects caused by "people" - Example: Defects caused by "materials" - Example: Defects caused by "machines and tools" - Example: Defects caused by "measurements" ■ Company Overview

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【Achievements and Case Studies】 Due to a special demand from a tool manufacturer, we received an order for 14 item numbers, totaling approximately 10,000 tools. They were having difficulty finding a manufacturer, but we were able to accommodate them with our production capacity. We met the delivery deadline and they were satisfied with the quality, and we have since received additional orders for different item numbers.

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What is the method to reduce the delivery of defective products to customers to as close to zero as possible?

What is the method to reduce the delivery of defective products to customers to as close to zero as possible?

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Sankoh Industrial Co., Ltd. Company Information

Sankoh Industrial Co., Ltd. Company Information

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三晃工業

三晃工業

Machine elements and parts

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Our company specializes in the production of automotive-related parts, including car air conditioning components, and has built a strong reputation and trust from our customers through our manufacturing capabilities that allow us to supply large quantities at low costs and with short lead times, while maintaining stable quality. In particular, our technology for reliably assembling parts made through metal cutting and plastic injection molding is something we take pride in. With the development, design, and technical expertise cultivated in this process, as well as our know-how in cost reduction, we respond to various demands.

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