No need for reloading; delivered as is. A new era logistics system that accelerates operations.
A new logistics system that eliminates the waste of transferring from carts to pallets. The labor-intensive task of "transferring" boxes commonly used in the food industry, such as plastic containers and bamboo steamers, is replaced with a simple operation of just connecting the cart to the pallet. This is user-friendly, creates new time, and adds value to the workplace. 【Key Points of Introducing the Trapare】 1. Liberation from heavy labor associated with transfers Reduces the physical burden on the body, including back pain. 2. Streamlining of loading and unloading operations, resulting in significant time savings Eliminates tasks that do not create added value through "transferring," promoting efficiency on-site. 3. Creating a workplace that is easier for the elderly and women to work in, contributing to solutions for labor shortages Since there is no need to carry heavy items, there is no longer a need to consider physical strength in personnel placement within the factory. This is also effective as a countermeasure against the worsening labor shortage. 4. Stainless steel specifications for quality measures For the food industry, which prefers to avoid material handling equipment that rusts due to paint peeling, it is possible to use stainless steel materials in areas where rubbing occurs, such as lift claws. *For more details, please refer to the PDF document.
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basic information
There are two patterns of specifications that match the shape of the cart used for carrying items such as Oricon and Banjū. 1. Dolly Joint System (DJS) - This is a system that allows the connection of dolly carts (platform carts, carry carts) widely used in many factories for moving small heavy items such as food, distribution, automotive parts, and electronic components. 2. Cart Joint System (CJS) - This is a system that allows the connection of carts (hand-pushed carts) commonly used for transporting relatively large heavy items such as automotive parts. We also design and manufacture inner carts, which can be sold as a set. *For more details, please refer to the PDF document.
Price information
We will custom-make it to fit your existing dolly or cart. Please feel free to contact us.
Price range
P2
Delivery Time
Applications/Examples of results
Case Study of Company T They are utilizing Trapale for in-factory logistics. Traditionally, during the product manufacturing process that spans multiple factories, they would transfer products onto pallets, transport them to the next process using forklifts, and then transfer them onto dolly carts upon receiving them at the next factory. They were performing the task of transferring 84 cases of 10 kg boxes every day, which took about 30 minutes each day. After the introduction of Trapale, the transfer process was eliminated, and the work time was reduced to 10 minutes.
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After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.