[Case Study] Improving Transportation Efficiency of Delivery Boxes by Utilizing Lids for Height Adjustment
Original lid to accelerate improvements in loading efficiency and cost reduction for commuting boxes in preparation for the 2024 issue.
Are you facing such issues in parts transportation? - In inter-factory transportation, we are using multiple parts with a returnable box, but we are struggling because the parts stick out of the box, making stacking impossible. - In internal transportation, we are preparing returnable boxes for each type of part, but as the number of part types increases, we are considering whether we can share returnable boxes to cut costs. This is an example of improving transportation efficiency by creating a lid through vacuum forming that compensates for the height of the returnable box, allowing for stacking. [Key Points of Implementation] - A vacuum-formed lid was created to enable stacking. - We were able to operate without purchasing new returnable boxes of different sizes. - Stacking is possible even when parts exceed the box dimensions. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
We have accumulated know-how as a company that can provide total coordination of logistics packaging, material handling, and systems. We can introduce low-cost packaging materials tailored to our customers' budgets. We will propose the best way to produce within a limited budget. Our packaging design professionals, with their extensive knowledge, will support you in making the "best choice" according to your situation. 1) Business Description Planning, design, manufacturing, and sales of logistics packaging and related services 2) Representative President and CEO Ryota Takagi 3) Establishment April 1, 1939 (Incorporated: July 1, 1974) 4) Capital 500 million yen 5) Sales 3.5 billion yen (Fiscal year ending April 2023) 6) Number of Employees 121 (70 men, 51 women) 7) Locations Headquarters (Toyama), Hokuriku Sales Office (Toyama), Hokuriku Sales Office - Kanazawa Office (Ishikawa), Kanto Sales Office (Saitama), Nagoya Sales Office (Aichi), Kansai Sales Office (Shiga), Tohoku Branch Office (Miyagi), North Kanto DC (Gunma), Shikoku Branch Office (Kagawa), Kyushu Branch Office (Kumamoto), TSK VN (Hanoi, Vietnam)
Price range
P2
Delivery Time
P4
Applications/Examples of results
Production achievements surpassing 10 million units! With 80 years since our founding, we have supported our customers' businesses from multiple angles, including logistics support. By continuously incorporating customer feedback and exploring solutions, we believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production. We have established over 100 strict inspection criteria to ensure product quality, consistently providing high-quality products. We achieve high-quality manufacturing at low costs. Additionally, we have set up a dedicated vacuum forming factory, working in a clean environment to address hygiene concerns such as cross-contamination. We are a proposal-oriented company that values not only manufacturing but also the processes before production. Rather than just listening to customer requests, we provide the best proposals based on our experience of producing over 10 million units and our know-how in solving challenges. We are a vacuum forming company that leverages these strengths to offer unparalleled cost performance.
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Company information
After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.