Introducing the cycle time reduction methods that have somehow remained traditional in Japan!
Aluminum die casting is a manufacturing method that produces parts by melting aluminum at high temperatures, injecting it into a mold (shot), and cooling it. It excels in precision, appearance, and productivity, and is widely used in various applications, from mobile phone casings to automotive parts. The time taken for a single shot (referred to as cycle time) generally ranges from about 30 to 60 seconds. Reducing the cycle time by one second directly translates to increased productivity, saving dozens of hours annually. This not only reduces the cost per shot but also decreases overtime, improves labor shortages, mitigates greenhouse gas emissions, and allows for time to be allocated for on-site improvements and quality control activities, leading to further enhancements in productivity and quality. Therefore, companies are working on shortening cycle times, typically by innovating cooling methods for molds and speeding up various operations. *For detailed content of the column, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*
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Do you have any concerns regarding metal materials as listed below? Ensarb will work together with you to solve these issues. - New supply chain development - Defects and issues - Supply instability - Delivery delays - Rising material costs - Carbon neutrality Ensarb is a specialized trading company based in Tokyo with expertise and know-how in both metals (special steel, stainless steel, copper alloys) and manufacturing (industrial machinery, medical, offshore oil fields). We build customized supply chains based on our customers' individual needs across the globe, assisting in stable procurement, cost reduction, and quality improvement. Please feel free to contact us for any inquiries regarding metal materials (materials and processed products). We support our customers comprehensively, from product proposals to transportation arrangements. Our notable strengths are as follows: - Know-how (Our company, with a background in manufacturing from raw materials to processing, understands the characteristics of raw materials and the concerns of end users, and we work on solving our customers' challenges.) - Independence (Based on our customers' needs, we flexibly build the optimal supply network for QCD (Quality, Cost, Delivery) without being influenced by the intentions of our parent company.)