Case Study of Automated Visual Inspection: Example of Metal Parts Classification Inspection Using AI
Image Processing Visual Inspection System "iVision"
A case study of automating visual inspection using AI to classify metal parts flowing on a conveyor!
In the inspection of metal parts with many similar features flowing on the conveyor, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing conveyor and using AI for judgment, we can create a system that performs variety identification inspections during transport. While it is possible to distinguish specific varieties with conventional inspection equipment, this system utilizes AI to introduce diversity in judgment. 【Features of this system】 ■ Inspection can be conducted on the conveyor without creating a separate inspection system. ■ Realization of image processing inspection equipment using AI. ■ Since inspections are conducted on the line, it is possible to reduce inspection processes and personnel. ■ The equipment can be modified depending on the inspection content. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that allows for delivery tailored to your needs through full customization. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take about 2 to 3 months after receiving your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency by conducting inspections on the transport line ■Classification inspections with similar components that are prone to misjudgment using AI 【Case Studies】 ■Metal parts, etc. ■Plastic parts, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)