Case Study of Automated Visual Inspection: Steel Plate Inspection Using 3D Sensors
Image Processing Appearance Inspection System "iVision"
An example of automated appearance inspection using a 3D sensor to measure the unevenness on metal steel plates, such as copper, flowing on a conveyor!
Regarding the inspection of the surface irregularities of metal steel plates flowing on the line, would you consider switching from "individual measurements" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing conveyor line and conducting measurements, it becomes possible to inspect the irregularities without having to individually remove and measure each plate. For materials like metal plates, which are difficult to handle manually, conducting inspections on the existing conveyor line can reduce the effort and human errors associated with separate inspections. 【Features of this system】 - Inspection can be performed on the conveyor line without creating a separate inspection system. - By installing the device on the production line, the inspection process can be streamlined. - The use of 3D sensors enables the realization of inspection devices that can measure size and depth. - The device can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" ■ There may be cases where defects are overlooked due to visual confirmation by personnel. ■ It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. ■ We want to automate inspections, but we are worried about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and with full customization, we can accommodate deliveries according to your needs. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■ Realization of inspection equipment by installing devices on the production line ■ Conducting inspections during transportation using 3D sensors 【Case Studies】 ■ Metal components, etc. ■ Wooden components, etc. * For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)