[Free Technical Data Available] Achieved L/D=30 times and improved costs by 60%! 'Forming Method' to shape a φ3.0 mm pipe from solid wire.
It is possible to consistently form thin pipes from solid wire material using a multi-stage former. By consistently forming from solid wire, significant cost reductions can be achieved compared to thin STKM materials. Additionally, compared to deep drawing pipe methods from copper plates, this technology can reduce material scrap (improving material yield) and is designed with both productivity and environmental considerations in mind. <Adoption Results> ■ Adopted for oil jet pipes for engine pistons for major automobile manufacturers. <Features> ■ Achievements in pipe products approximately Φ3mm×L50mm. ■ 60% reduction in pipe material costs (compared to our company). ■ Achieved a material yield of 99%. Please note that we may not be able to accommodate certain conditions, such as monthly quantities, so please contact us for more details. For detailed technical information, please download the materials from the link below.
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Since its founding, our company has consistently played a core role in the automotive industry, which leads Japan's economy. In particular, we have focused on innovation in manufacturing technology and have established a solid position as a member of the Toyota-related parts industry through our commitment to innovations represented by safety, the environment, and economic efficiency. Entering the 2020s, the automotive industry is undergoing a transformation that occurs once in a century. As the shift towards battery electric vehicles (BEVs) accelerates in line with the government's goal of achieving "carbon neutrality by 2050," efficiently managing global resources while fulfilling our environmental responsibilities, developing products and manufacturing technologies utilizing available technologies, and fostering alliances and partnerships across industry boundaries have become major themes. In this changing industrial landscape, our company aims to create a future as a "group of engineers" with the corporate philosophy of "harmony" and a corporate culture of "bonds" with the community and people.