A general-purpose solution suitable for inspecting sheet-shaped workpieces manufactured using the "roll-to-roll" production method.
It is possible to conduct appearance inspections of all sheet-like products manufactured by the "roll-to-roll" production method. It detects only the abnormal areas without over-detecting normal areas that closely resemble abnormal ones, such as fiber twists that do not have issues with product quality or appearance. 【Features】 - Supports all industrial products and food produced by methods such as "roll-to-roll" and "sheet" (e.g., film products, woven fabrics, non-woven fabrics, thin steel plates, food such as noodles, etc.). - Capable of suppressing the over-detection of normal areas, which was not achievable with rule-based defect detectors. - In the production line, it can replace existing inspection devices or collaborate with upstream and downstream equipment without changing the specifications or production speed of the production equipment. - When an anomaly is detected, images of the abnormal areas are displayed in real-time on the monitor. The coordinates of the product can also be displayed, enabling the construction of evidence for defective products. - It can identify the types of detected anomalies and aggregate the number of detections. - Utilization of big data for quality improvement using aggregated data is possible. - Even if the types of anomalies increase after implementation or new products become subject to inspection, additional AI learning is possible, and it can also be expanded to other factories.
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basic information
The "TESRAY R Series" is a versatile solution capable of conducting appearance inspections for all sheet-like products manufactured using a "roll-to-roll" production method. It features an all-in-one system that includes not only AI but also hardware such as conveyors and imaging optical units, as well as software to control the equipment. It is compatible with upstream and downstream equipment in the production line, contributing to labor-saving in the production process. The AI algorithms integrated into the core of the inspection performance in the "TESRAY R Series" can suppress the over-detection of normal areas, which was not achievable with traditional rule-based defect detectors used for inspecting sheet-shaped products. Specifically, it can detect only the abnormal areas without over-detecting normal areas that closely resemble abnormal ones, such as fiber twists that do not pose any quality or appearance issues.
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Appearance inspection of all sheet-like products manufactured by the "roll-to-roll" production method (e.g., film products, textile fabrics, non-woven fabrics, thin steel plates, food products such as noodles, etc.) 【Examples of Implementation】 - Achieved a 100% anomaly detection rate in the appearance inspection of masking tape using AI technology, successfully suppressing the over-detection of normal parts that could not be achieved with rule-based defect detectors based on image processing technology. - Inspected various lot types of masking tape with different colors (red, brown, green) using a single system. - With the introduction of AI technology, it has become possible to sort abnormal parts even without skilled workers, stabilizing the quality of inspections.
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We combine advanced hardware that thoroughly understands the field with cutting-edge software to solve the challenges faced by businesses and society using the power of AI and robotics. "The fusion of hardware and software." There are still very few companies in the world that truly realize this ideal and create genuine synergies. We have both the necessary personnel and facilities in-house, and we constantly engage in discussions, exchanges, and knowledge sharing across specialties and job types. We will shape unprecedented solutions in a one-stop manner.
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