The lifecycle of the repaired mold has improved nearly threefold - DED method for mold restoration.
We can consistently perform the processes of "removal processing," "additive manufacturing with tool steel powder (laser welding)," and "finishing processing."
The "LASERTEC 65 DED hybrid" is a hybrid machine that combines mold maintenance recognized by major casting companies. It reduces thermal fatigue compared to conventional TIG welding, achieving three times the mold lifespan and enabling significant cost and lead time reductions with exceptional repair quality. In addition to maintenance, it is capable of processing hollow products, 5-axis machining, and joining dissimilar metals. 【Features】 ■ Reduction of repair costs for existing molds ■ Reduction of lead time ■ Achieves three times the mold lifespan ■ Hybrid machine for metal layering and machining with simultaneous 5-axis ■ Joining of dissimilar metal materials using a twin powder feeder ■ Functionally graded materials with varying ratios of layered materials
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basic information
Mold size φ500×400 (Total work weight 600 kg) Supported materials - Tool steel - Stainless steel - Copper alloy - Inconel - High-speed steel - Nickel-based alloy - Cobalt alloy - Cobalt-chromium
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Company information
Our business area is the design and manufacture of molds for aluminum and cast iron parts. We have a track record of designing and manufacturing over 4,000 molds, including automotive engine parts, drive components, suspension parts, and frame parts. We handle everything from mold design to mold production and quality assurance, and we also provide a consistent production system that includes quality inspection of cast products. Since our establishment, we have provided various molds tailored to customer needs, ranging from complex-shaped molds to prototypes and mass production molds, based on the know-how of our skilled mold craftsmen. Our unique expertise and meticulous service have been highly regarded, and currently, our molds are utilized worldwide. In response to the rising motorization in Asia, we established our own factory in Indonesia in 2010, which ranks fourth in the world by population. By building a system that can stably supply Japanese-quality products to the Asian market, we aim for continuous business growth. Our management philosophy is to work with a sense of gratitude, not forgetting to do so for ourselves and our families, as this ultimately benefits the company and society. We will continue to contribute to the realization of a safe automotive society for our customers, Asia, and the world, while keeping a heart of gratitude.