Contributing to the forefront of science and industry! Precision dispersion, emulsification, stirring, mixing, and dissolution can be achieved with a single device!
The precision dispersing machine, stirring machine, and emulsifying machine "CreaMix" is composed of a high-speed rotating rotor and a screen with multiple slits. The processed material, given kinetic energy by the high-speed rotating rotor, increases in speed as it passes through the screen slits, forming intermittent jet flows within the tank, generating shear forces between the processed materials at the velocity interface. By changing the type of screen, type of rotor, and rotation speed, we can control the desired particle size and particle size distribution. ■ Precise dispersion is possible without crushing the particles. ■ Dissolution of hard-to-dissolve powders is possible. ■ There are numerous achievements as a CIP/SIP compatible device for pharmaceutical manufacturing equipment.
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basic information
■ It forms a flow pattern from top to bottom. The mirror surface at the bottom of the tank becomes turbulent, enhancing the temperature control efficiency of the jacket. ■ We also have numerous achievements in CIP and SIP compatible equipment for pharmaceutical manufacturing. 【Product Lineup】 ■ Claremix Batch System ■ Claremix Batch Continuous System ■ Claremix Continuous System ■ Claremix W Motion ■ Harmotech ■ Claremix Dissolver
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Applications/Examples of results
Pharmaceuticals: ointments, suppositories, medicinal creams, injectable solutions, barium sulfate, liposomes, eye drops, etc. Chemicals: paints, pigments, dyes, inks, magnetic paints, adhesives, waxes, coatings, release agents, fragrances, films, ceramics, liquid crystals, etc. Food: flavorings, colorings, mayonnaise, dairy products, juices, ketchup, seasonings, etc. Cosmetics: creams, lotions, lipsticks, shampoos, conditioners, treatments, hair care creams, gels, etc.
Detailed information
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"Clairmix CLM-0.8S" This is a tabletop experimental machine with a rotor diameter of Φ30 and a lip seal specification. 【Specifications】 Motor: 0.8kW closed-type high-frequency motor with inverter speed control Rotational speed: 4,500 to (21,500) rpm Design pressure/temperature: FV to 0.1MPaG / 98℃ Materials: Contact parts - SUS316, PTFE, Viton However, the rotor and screen are SUS316 + TiN coating Shaft is SUS316 + ceramic Non-contact parts - SUS304, NBR, Viton, etc. Finish: Contact parts - buff #400 (excluding machined finish parts) Non-contact parts - buff #320 Shaft seal: Special lip seal Rotor: R1-6 Screen: S1.0-24T Lifting: Automatic lifting Approximate processing capacity: 50 to 3000cc
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"Clairmix CLM-2.2S" This is a tabletop experimental machine with a rotor diameter of Φ30, featuring a mechanical seal. The motor, developed specifically for Clairmix, employs a water cooling system. This enhances the cooling efficiency of the motor, allowing for miniaturization and high output, achieving a maximum rotational speed of 21,500 rpm while improving quietness. Since a motor cooling fan is unnecessary, there is no dispersion of dust particles, making it suitable for use in clean environments. 【Specifications】 Motor: 2.2kW, fully enclosed, water-cooled, indoor type, inverter variable speed Rotational speed: 4,500 to (21,500) rpm Design pressure/temperature: FV to 0.19 MPaG / 98℃ Materials: Liquid contact parts - SUS316, PTFE, Viton; however, rotor and screen are SUS316 + TiN coating; shaft is Hastelloy; mechanical seal parts are carbide/SIC; non-liquid contact parts - SUS304, NBR, Viton, etc. Finish: Liquid contact parts - buffed #400 (excluding machined finish parts); non-liquid contact parts - buffed #320 Shaft seal: Double mechanical seal Rotor: R1-6 Screen: S1.0-24T Lifting: Automatic lifting Approximate processing volume: 50 to 3000 cc
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"Clairmix CLM-2.2S Explosion-Proof" This is a tabletop experimental machine with a rotor diameter of Φ30, featuring a mechanical seal and explosion-proof specifications. The explosion-proof motor developed specifically for Clairmix employs a water cooling system. This enhances the cooling efficiency of the motor, allows for miniaturization and high output, achieving a maximum rotation speed of 21,500 rpm while improving quietness. Since a motor cooling fan is unnecessary, there is no dispersion of dust particles. It can also be used in clean environments. 【Specifications】 Motor: 2.2kW explosion-proof water-cooled motor (Exd2BT4) with inverter speed control Rotation speed: 4,500 to (21,500) rpm Design pressure/temperature: FV to 0.19 MPaG / 98℃ Materials: Liquid contact parts: SUS316, PTFE, Perfluoro; however, rotor and screen are SUS316 + TiN coating, shaft is Hastelloy, mechanical seal part is carbide/Sic; Non-liquid contact parts: SUS304, NBR, Viton, etc. Finish: Liquid contact parts: buff #400 (excluding machined finish parts); Non-liquid contact parts: buff #320 Shaft seal: double mechanical seal Rotor: R1-6 Screen: S1.0-24T Lifting: manual lift Approximate processing capacity: 50 to 3000 cc
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"Clairmix Batch System" ■ The batch system allows for relatively easy control of factors such as rotation speed, processing time, and processing temperature, making it easier to achieve the desired particle size. There are upper and lower stirring options available. ■ For materials with high viscosity, we recommend the Harmotech with auxiliary wings.
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"Clairmix Batch Continuous System" The batch continuous system installs a small capacity vessel in the rotor/screen section of Clairmix, where liquid is pumped into the vessel, maintaining a fully liquid-sealed condition with a residence time for circulation operation. By creating a fully liquid-sealed condition without a free interface, there is no air entrapment, allowing all input energy to be used for emulsification/dispersal, enabling more uniform micronization in a shorter time compared to batch processing. By pressurizing the vessel, cavitation control is achieved, preventing cavitation phenomena and allowing for efficient emulsification/dispersal of the processed material.
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"Claremix Continuous System" ■ The continuous system is an inline system where the material passes through the rotor/screen section of the Claremix only once, applying shear. The material is pumped from below and discharged horizontally, eliminating gas accumulation. ■ It is suitable for mass production with a large processing volume per hour. ■ Due to minimal temperature variation in the mixing section, it is suitable for emulsifying/dispersing materials that are prone to degradation due to temperature. When used in a circulation system, particle size control is also possible.
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"Clairmix W Motion" The Clairmix W Motion has a greater ability to achieve fine particle size compared to a single unit, as both the rotor and screen rotate at high speeds in opposing directions. The intermittent jet flow ejected diagonally downward from the rotor is converged at the top of the screen due to the rotation of the screen, transforming it into a narrower, faster jet flow. With a significant speed difference and an increased number of pulses in the intermittent jet flow, it is possible to achieve nano-sized particle size and a sharper particle size distribution.
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"Harmotech" ■ Harmotech is an emulsification and dispersion device designed for high viscosity, consisting of a clearmix that applies localized shear force for emulsification/dispersion, and an anchor mixer that performs homogenization, mixing, and temperature control within the system. ■ The correlation between the flow patterns of the clearmix and the anchor mixer is a crucial factor, and it is designed to eliminate stagnant areas within the tank. ■ An optional Teflon scraper can be attached to the anchor mixer to enhance the scraping effect. ■ It is also possible to configure a clearmix dissolver and an anchor mixer.
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"Claremix Dissolver" ■ This is a Claremix equipped with a dissolver-type rotor. ■ It is capable of dissolving water-soluble polymers and other materials in a short time without reducing them to low molecular weight. ■ There are both top and bottom stirring types available. ■ By using bottom stirring, it allows for complete CIP/SIP as there is no shaft at the top. Since an elevating device is not required, the equipment can be made compact. Additionally, with the motor located at the bottom, the center of gravity is low, resulting in higher accuracy of load cell indications. The lid can be freely equipped with nozzles and hand holes.
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Company information
M Technique has consistently provided products and plants incorporating new technologies through a comprehensive production system that encompasses development, design, manufacturing, and sales, centered on dispersion and emulsification technology, stirring technology for poorly soluble substances, and aseptic preparation equipment technology. Our technology is utilized in various fields, including pharmaceuticals, food, cosmetics, fine chemicals, and electronic materials, and we aim for better manufacturing while valuing communication with everyone.
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