Case Study of Automated Visual Inspection: *Visual Inspection Case of Air Pressure Formed Resin Trays*
Image Processing Visual Inspection System "iVision"
An example of automated visual inspection using XY operational robots to continuously inspect each section of trays produced by air pressure forming.
Shall we switch the visual inspection of resin trays produced by air pressure forming from "manual inspection" to "automated inspection using a camera"? By installing a camera and lighting on a general-purpose XY stage moving device, we will introduce a practical example of the "iVision Robot," which inspects each tray individually for products that form multiple trays from a single sheet. By using a two-dimensional operating stage, the camera can automatically move to the position of each tray on the sheet and perform inspections, allowing us to confirm where and what type of defects are present. 【Features of this system】 - Realization of an inspection device that performs repetitive actions using a general-purpose tabletop robot - Mapping of defective areas is also possible - The device can be modified based on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including specifics and processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that allows for full customization, enabling delivery that meets your specific needs. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Inspection device using a camera and a general-purpose robot 【Case Study】 ■Inspection of resin products formed by pneumatic molding *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)