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  6. A protrusion of 8mm in width is manufactured through forging! Product cost reduced by 25%!

A protrusion of 8mm in width is manufactured through forging! Product cost reduced by 25%!

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last updated:Nov 22, 2024

東京精密鍛造
東京精密鍛造
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A protrusion of 8mm in width is manufactured through forging! Product cost reduced by 25%!

▼Issue - We want to manufacture a difficult shape with two protrusions on the flange end face through forging. - Other companies are reluctant to forge due to poor die life caused by the protrusions. - Machining would lead to high costs. ▼Solution - Since the protrusions are small (R1, width 8mm), there is a tendency for undercuts, but we will address this issue by enhancing the previous processes. - We were able to reduce machining costs. ▼Specifications Material: S48C (steel) Weight: 2.44kg Dimensions: Φ137×103mm Accuracy: -0.5 to +1.5mm (general tolerance) Equipment: 2500-ton forging press Quantity: 200 to 3,000 pieces/month ▼Mold We handle everything from mold design to mold manufacturing and maintenance in-house. Not only do we manufacture forged products, but we also take on mold design, which allows us to maintain product accuracy. Tokyo Precision Forging Co., Ltd. 1858 Osawa, Joso City, Ibaraki Prefecture 300-2727, Japan TEL: 0297-42-4631 FAX: 0297-42-4634

    Other Auto Parts
事例-1_横.png

A protrusion of 8mm in width is manufactured through forging! Product cost reduced by 25%!

事例-1_横.png
事例-1_横.png
  • Related Link - https://www.tokyo-seimitsu-tanzo.co.jp/

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Material: Iron, steel, stainless steel Lot: 1 to no upper limit Accuracy: Within general tolerance range

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Automobiles (mass production) Robots Construction components

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Proposal for a 30% reduction in mold costs and a 25% reduction in product costs.

Proposal for a 30% reduction in mold costs and a 25% reduction in product costs.

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Tokyo Precision Forging Co., Ltd. Company Profile

Tokyo Precision Forging Co., Ltd. Company Profile

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Shall we reduce costs and lighten the load?

Shall we reduce costs and lighten the load?

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東京精密鍛造

東京精密鍛造

Manufacturing and processing contract

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Tokyo Precision Forging Co., Ltd. was founded in 1916 as a sole proprietorship engaged in the manufacturing and sales of horse gear and tools. Currently, we primarily manufacture hot-forged automotive parts and construction machinery parts. Our business scope encompasses the entire forging process, from material design to forging and subsequent processes, mainly using iron materials. Moving forward, we will continue to understand our customers' needs and strive for technological development and quality improvement with a unified company structure, from design to production and quality management, in order to meet our customers' demands. Additionally, based on the production technologies cultivated in the automotive sector, we will respond to the demand for forged products in various fields, including industrial machinery.

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A protrusion of 8mm in width is manufactured through forging! Product cost reduced by 25%!
Machinery Parts
A protrusion of 8mm in width is manufactured through forging! Product cost reduced by 25%!
東京精密鍛造
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