Supports a certain range of finished product outer diameter dimensions! We calculate total cost reduction based on usage and make proposals.
We would like to introduce a case where cost reduction was achieved through a change in material. When the material is SGD400 and the treatment is electroless Ni5μ, it involves iron material plus surface treatment (plating). In the process, plating occurs after machining. Due to the outer diameter dimension tolerances of the product, it may not fit standard material sizes, resulting in additional costs for material fabrication or outer diameter machining. By changing the material to SUS303 and the treatment to degreasing, we were able to eliminate the plating process intended for rust prevention. This absorbed the increase in material costs for stainless steel and achieved overall cost reduction. [Challenges] ■ In the case of iron material plus surface treatment (plating), the process involves plating after machining. ■ Due to the outer diameter dimension tolerances of the product, it may not fit standard material sizes, leading to costs for material fabrication or outer diameter machining. *For more details, please visit our website or feel free to contact us.
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【Results】 - By changing the material to SUS303 and the treatment to degreasing, the plating process for rust prevention has been eliminated. - The increase in material costs for stainless steel has been absorbed, achieving an overall cost reduction. - In the case of stainless steel, due to the variety of polishing materials, it is possible to accommodate a certain range of finished product outer diameter dimensions. *For more details, please visit our website or feel free to contact us.
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Our company specializes in the manufacturing and assembly of machined parts through cutting processes. Based on Sado Island, we have become a comprehensive supplier of machined parts, providing components to over 800 customers nationwide. Our products are utilized in advanced fields such as medical devices, aircraft, optical equipment, semiconductor manufacturing equipment, and new energy sources including hydrogen, enriching the lives of people not only in our country but around the world in various scenarios. Please feel free to contact us with any inquiries.