Coating for dry cutting and high-speed cutting processing of high hardness materials - 'OS-T'
OS-T (Ceramic Coating)
■Oxidation resistance at 1100℃ ■High hardness of 3500HV ■Titanium-silicon-based high heat resistance and high hardness film 【Tools for dry machining (suitable for cutting high hardness materials)】
OS-T is an improved film with added silicon to titanium nitride (TiN). —————————————————————— 【Features】 ■ Compared to titanium aluminum nitride (TiAlN), it offers higher heat resistance and hardness, making it ideal for high-speed dry cutting with carbide tools and dry cutting of high-hardness materials with a hardness of HRC40 or higher. 【Examples of Use】 ■ High-speed cutting ■ Tools for dry machining (high-hardness materials) ■ Cutting of silica-containing resins ■ Dry cutting of high-hardness materials with HRC40 or higher, etc.
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basic information
<Specifications> ○ Hardness (Hv): 3500 ○ Film thickness (μm): 2 to 4 ○ Oxidation temperature (°C): 1100 ○ Treatment temperature (°C): 450 to 500 * For detailed values, please refer to the catalog or the product information on the official website.
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Applications/Examples of results
■Examples of applications for ceramic coating (OS-T) □Dry processing tools (high hardness materials) □Cutting of silica-containing resin □Dry cutting of high hardness materials with HRC 40 or higher, etc.
Line up（12）
| Model number | overview |
|---|---|
| TiN | Our standard titanium nitride coating 'TiN' and 'Usumaku TiN' ■ A versatile film with excellent balance of hardness, adhesion, and oxidation temperature【Various molds】【General steel processing tools】【PPS resin molds】【Machine parts】【Cutting tools】 |
| CrN | Our standard chromium nitride coating film 'CrN' ■ Excellent sliding properties and resistance to adhesion【Rubber and resin molding molds】【Copper processing tools】【Moving parts and sliding parts】【Punches】 |
| ES-CrN | Composite specification of ceramic coating 'ES-CrN' / Prevents chipping with high adhesion. Dense and soft coating【Copper processing tools】【Rubber and resin molding molds】【Powder molding molds】 |
| TiAlN | Our standard titanium aluminum nitride coating film 'TiAlN' / Optimal for high-speed processing. Hard coating resistant to thermal changes【High-speed processing tools (drills, end mills)】【Resin molding molds】 |
| OS-T | Improved ceramic coating film 'OS-T' / ■ Oxidation resistance at 1100℃ ■ High hardness of 3500hv ■ High heat resistance and high hardness film based on titanium silicon【Tools for dry processing (high hardness materials)】 |
| OS-C2 | Improved ceramic coating film 'OS-C2' / Coating strong against low-speed cutting with excellent chipping resistance and wear resistance【Heat-resistant molds】【Tools for dry processing (low hardness materials)】【Low-speed cutting of low hardness materials below HRC40】 |
| OS-A | Improved ceramic coating film 'OS-A' / ■ Oxidation resistance at 1000℃ ■ High hardness of 3000Hv ■ High heat resistance and high hardness film based on aluminum chromium【Tools for dry processing (HSS tools)】【Dry cutting】【Heat-resistant molds】 |
| OS-7 | Improved ceramic coating film 'OS-7' / Effective against crater wear, a multi-layer coating specification of OS-A【Molds】【High-speed processing tools】【Iron-based processing punches】【General steel tools】 |
| OS-R | Thick film coating specification of OS-A 'OS-R' / Prevents melting due to aluminum processing【Press molds】【Aluminum die-cast molds】【Bending punches (high-tensile materials)】【Punches for cutting (thick plates)】 |
| SmArc OS-T | Thin film coating specification of OS-T 'SmArc OS-T' / Optimal for small diameter tools and molds with a film thickness of 0.5μm【Molds】【Small diameter tools】【Small diameter reamers】【Heat-treated steel processing】 |
| SmArc OS-7 | Thin film coating specification of OS-7 'SmArc OS-7' / Optimal for small diameter tools and molds with a film thickness of 0.5μm【Molds】【Small diameter tools】【Small diameter reamers】【Small diameter end mills】【Copper processing small diameter punches】 |
| SmArc OS-K | Improved film of aluminum chromium nitride ceramic coating 'SmArc OS-K' / Effective for processing nickel/silicon-containing C7025 colson copper alloy used in component terminals【Small diameter punches for colson copper processing】 |
Company information
Onward Giken is an expert company that specializes in contract processing for surface treatments such as DLC and ceramic coatings. 【Pioneers in DLC Film Development with High Technology for Both Equipment and Films】 In 1986, we were among the first in Japan to introduce film deposition equipment, and in 2001, we completed our own developed DLC equipment. Since then, we have continued to develop new films and now handle a variety of coatings, including 13 types of ceramic films and 8 types of DLC films, with numerous patents obtained. 【Development Technology + Years of Experience + 21 Types of Films = Onward's Proposal Power】 At Onward Giken, we propose the most suitable film for our customers from over 21 types of coatings based on our self-developed "film deposition technology" and the data obtained from more than 30 years of extensive "experience." First, our sales representatives listen to the customer's needs and the issues they want to solve, and then our internal team analyzes them. Additionally, with the support of the Technology Development Research Department responsible for equipment development, we consider solutions across all departments to address the customer's problems. 【Support for Development Prototypes and Small Lots from One Item】 Orders of 5 items or fewer per lot account for 79% of our total orders. We also regularly handle orders starting from one item. We are happy to accept inquiries from universities and companies regarding development projects.
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