Without using media, in water. Powerful ultrasonic waves are emitted while rotating the basket. Deburring and polishing, and simultaneous cleaning are also possible. A revolution in barrel polishing.
No media is used. The only things used are water and ultrasound. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquid is also an option. The basic element is water. The target workpiece is placed in a hexagonal rotating basket, and powerful ultrasound is applied while it rotates to remove burrs. The workpiece vibrates with the ultrasound for burr removal while rotating. There is also a mutual displacement effect, leading to polishing. The impact force generated by the cavities (micro vacuum nuclei) created by vibrations exceeding 20,000 times per second and ultrasound polishes, removes burrs, and cleans the workpiece. This technology liberates you from the heavy labor of traditional barrel polishing. Since there is no media, most of the work becomes light. There is no need for separation by sieving. Cleaning is unnecessary. Drying is also easy. This is a revolutionary new technology in barrel polishing.
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basic information
Ultrasonic Barrel Polishing Device Model: PERION-DBR-20-1200 Hexagonal Rotating Basket Shape: Φ200mm, Length 300mm, 1 unit Ultrasonic Oscillator: 1φ200V, 1200W Frequency: 20-280kHz, Simultaneous Multiplex Waves Output Density: 2W/cm²
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Applications/Examples of results
Deburring, polishing, and cleaning of electronic components, semiconductor components, medical parts, and bearing retainers. A specially designed basket is also used for deburring and polishing precision watch parts.
Company information
We are a manufacturer of ultrasonic deburring and cleaning equipment for metals, ceramics, plastics, and their composite materials, recognized as a world leader. In addition to ultrasonic deburring and cleaning, we have developed and commercialized ultrasonic barrel polishing equipment that can deburr and polish using only water. Furthermore, we have also commercialized and delivered ultrasonic high-speed etching and ultrasonic electric field cleaning. We are a manufacturer of ultrasonic cleaning equipment with absolute confidence in powerful cleaning. We have begun deliveries not only in Japan and Asia but also in the United States and the EU. We manufacture and sell ultrasonic deburring equipment for various precision parts, ranging from extremely small precision components that are difficult to see with the naked eye to engine blocks, transmissions, valve bodies, and more. *For engineers who may not yet be familiar with ultrasonic deburring equipment, we are conducting a free Zoom seminar on "Promoting and Introducing Ultrasonic Deburring Equipment." Please feel free to contact us.