Design and production of automatic machines: image processing system
Sanada Manufacturing Co., Ltd.
Improve quality and efficiency with advanced image processing to support accurate decision-making.
Introduction to Image Inspection Systems ■ High-Precision Inspection Using cameras and sensors, high-resolution images can be captured to detect fine defects and abnormalities. ■ Efficiency through Automation Image inspection is automated, significantly reducing work time compared to manual inspection and improving productivity. ■ Consistent Results Machine inspections are conducted under the same conditions every time, resulting in less variability and maintaining consistent quality. ■ Real-Time Processing Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data Collection and Analysis Inspection results are stored as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Diverse Applications It can accommodate various industries and applications, making it useful in a wide range of fields such as electronics, food, and automotive parts. ■ Cost Reduction It offers economic benefits by reducing labor costs and the costs associated with defective products. ■ Enhanced Safety It can be used in hazardous environments and under high temperature and pressure conditions, ensuring the safety of operators.
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basic information
A device that uses a high-precision camera to check for scratches, dirt, color variations, and shape. Image processing systems are also supplied for intermediate and final inspections in assembly equipment. Since inspections can be performed without damaging the products, this leads to quality maintenance and cost reduction. 【Examples of image inspection equipment supplied by automatic machines】 - Inspection of micro-scratches on copper foil, inspection of scratches and dirt on the mouth of resin containers - Inspection of scratches and dirt on seatbelt buckles: 0.9 seconds per unit - Inspection of scratches and dirt on vacuum-formed small parts: 0.3 seconds per unit 【Examples of image inspection equipment supplied using a robotic arm】 Inspection of scratches and dirt on the surface of vacuum-formed containers for injection liquid ampoules (0.2×8×30×30mm) Inspection speed: 0.3 seconds per unit. ■ Please see the reference video. *Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automatic machines. We can also provide peripheral equipment, and our employees will take responsibility for everything from design, processing, assembly, electrical control, to installation at the delivery site. We will listen to our customers' requests and make clear proposals. In addition to automatic machines, we also accept orders for processed products. Please feel free to consult with us.
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Applications/Examples of results
Delivery achievements (and many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for makeup puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Quantitative filling machine for fragrance aluminum pouches ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blowerless heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine *For more details, please download the PDF or feel free to contact us.
Detailed information
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We will sort and send out the parts that passed the image inspection and those that are defective, such as those with scratches.
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It displays on the screen when it recognizes scratches or dirt.
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Image inspection device using a fist robot. You can view the reference video.
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control in automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements in Line with Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-house Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery times. We can respond quickly to sudden design changes or issues during assembly. ■ Assembly and On-site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.