Outstanding economy and performance! A case where the cornering has tripled, significantly reducing tool costs.
We would like to introduce a case where corner R and shape rough machining were performed after rough processing using our "EXSKS-05 type." The customer's challenge was that they were using a single-sided tool with two corners, resulting in a high unit cost per corner. With our product, the number of corners increased threefold, significantly reducing tool costs. It can be processed without any issues under the same cutting conditions as the current single-sided type tool, and there is still potential for improvement in processing conditions, leading to further efficiency gains. [Case Overview (Partial)] ■ Workpiece: Mold material ■ Material to be machined: S50C (raw material) ■ Challenge: Using a single-sided tool with two corners, resulting in a high unit cost per corner ■ Solution: Improvement with "EXSKS-05 type" *For more details, please refer to the related links or feel free to contact us.
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【Other Case Summary】 ■Improvement Results - Machining is possible without issues under the same cutting conditions as the current single-sided type tool. - The corner has tripled, significantly reducing tool costs. - Further improvements in machining conditions are still expected, and efforts are being made to enhance efficiency even more. *For more details, please refer to the related links or feel free to contact us.
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For more details, please refer to the related links or feel free to contact us.
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Since our founding in 1938, we have recognized the potential of cemented carbide in industry and have independently pioneered innovations in cemented carbide tools and the evolution of processing. Based on the powder metallurgy technology cultivated in cemented carbide manufacturing, we have successively introduced innovative technologies to the market, including the world's first practical application of conventional cermet chips, the development of ball end mills and drills with spiral cutting edges, and end mills with twisted cutting edges. In recent years, we have created highly original new technologies in various fields, such as diamond and cemented carbide integrated sintered products, cemented carbide for irregular gear forming molds, and tool materials made from rare metal-reduced alloys, which we sell worldwide. In addition to developing materials and products, we consistently conduct in-house production from the preparation of raw powders, ensuring stable high-quality products, which we believe has earned us the trust of our customers. Today, there are very few products in the world that do not undergo machining processes such as cutting or plastic processing. Even in the realm of advanced science, the advancement of processing technology is essential for practical application and industrialization. In this era of global competition, we will challenge new fields without being bound by convention, adhering to the philosophy that "management is creation" and "richly creative technology development" to contribute to the world.