Case Study of Automated Visual Inspection: Gear (Appearance and Dimension) Inspection Example
Image Processing Appearance Inspection System "iVision"
Introduction of an inspection automation case using a rotating jig, 3D sensors, and cameras to inspect the appearance and dimensions of gears.
Regarding the inspection of defects such as chipped teeth and burrs on gears, as well as dimensional measurements like tooth width, would you consider switching from "visual inspection" to "automated inspection using 3D sensors and cameras"? We would like to introduce a case study of an inspection device that sets the gear on a rotating fixture and conducts inspection and measurement using 3D sensors and cameras while it rotates. By rotating the gear on the fixture and using 3D sensors and cameras to check the condition of the sides, it becomes possible to perform both tooth condition inspection and dimensional inspection simultaneously. 【Features of this system】 - Realization of an inspection device that can check the entire gear using a rotating fixture. - Compatible with various types of gears, including spur gears and helical gears. - The device can be modified based on the inspection requirements. *First, we will verify whether the workpiece you wish to inspect can be inspected. *Detailed processing information, including details and processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling delivery that meets your specific needs. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Gear inspection device using a rotating jig 【Case Studies】 ■Inspection of spur gears and helical gears ■Inspection of gears used in differential gears and reduction devices *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)