Case Study: Paperless Transformation through Inventory Management System and Core System Integration
Eliminate double entry and transcription errors in inventory management. Enable data integration with core systems to achieve real-time and highly accurate inventory management.
■About FLEXLOGI (Inventory Management System) It visualizes on-site data from factories and logistics centers, enabling real-time understanding of productivity. With over 200 systems implemented, it can integrate with material handling equipment, existing facilities, and existing systems. For food factories, it offers functionalities for receiving, sorting, product shipping, inventory management, expiration date management, traceability, and appearance inspection.
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basic information
Case study of the introduction of inventory management systems and integration with core systems in the food manufacturing industry. Prior to implementation, inventory management of food and materials was handled using paper and Excel, leading to issues such as operational errors, excess inventory, and data accuracy. By introducing an inventory management system, digitalization of inventory management data, improved productivity, traceability of products and materials by lot, and integration of inventory data with the core system (AS400) were achieved.
Applications/Examples of results
Implementation Case: Inventory Management System and Core System Integration for Food Manufacturing Industry Implemented Product: FLEXLOGI (Inventory Management System) [Challenges Before Implementation] - Inventory was manually entered into both the core system and Excel, leading to double management and transcription errors. - Accurate tracking of lots and quantities of materials such as food containers was not possible, resulting in excess inventory. - Sorting tasks for products took a long time and had low operational efficiency. [Implementation Effects] - Eliminated the need for Excel management, resolved double management and transcription errors, and achieved material management (lot management). - Reduced sorting task time through integration of the inventory management system and DAS, eliminating reliance on individual workers for these tasks. - Achieved cost savings equivalent to 6 full-time employees and 1 part-time employee per day at one food factory location.
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Case Study: Paperless Transformation through Inventory Management System and Core System Integration
Company information
Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools