Case Study: Establishing an Energy Management Foundation for Energy Conservation and Improvement Activities
Visualize energy consumption for each production facility, enabling demand forecasting and analysis of energy usage, achieving energy-saving effects (approximately 40%) across the entire factory.
■Energy Management System for Food Factories Are there any issues or challenges regarding energy conservation and energy efficiency improvement in your food factory? Fujielectric's EMS promotes energy conservation through "visualization," "understanding," and "optimization" of energy use, and by leveraging the know-how gained from realizing smart factories, we propose an optimal energy environment for your factory.
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basic information
Case study of the introduction of an Energy Management System (EMS). Company A in the food manufacturing industry faced many challenges in energy-saving measures, while being unable to determine where to start. Therefore, based on the EMS, they established an infrastructure that visualizes and effectively manages and analyzes energy consumption and status for each production facility, resulting in an overall energy-saving effect of approximately 40% for the entire factory.
Applications/Examples of results
Implementing Company: Food Manufacturing Industry Implemented Product: Energy Management System [Challenges Before Implementation] There were many challenges such as increased energy consumption due to equipment expansion and process improvements, difficulties in demand management, and inefficiencies in energy use during the day, making it hard to determine where to start. [Implementation Effects] With the introduction of the EMS, the following was achieved, resulting in an overall energy-saving effect of approximately 40% for the factory: - Visualization of energy consumption and improved accuracy of countermeasures: Monitoring allowed for a more focused approach to countermeasures, making it possible to clearly identify the improvement effects on energy consumption before and after the measures. - Optimization of energy management through demand forecasting: By using past measurement data and weather data, it became possible to forecast energy usage demand and set optimal energy target values for each time period. - Reduction of electricity costs: Demand suppression and automatic adjustments significantly reduced electricity costs.
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Case Study: Establishing an Energy Management Foundation for Energy Conservation and Improvement Activities
Company information
Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools