Case Study: Visualization and Analysis of Real-Time Data from Multiple Factory Sites
Enables real-time data monitoring from multiple factory sites. Allows for efficiency comparisons and variance analysis using KPIs, improving operational efficiency in manufacturing management by 15%.
Related products: MainGATE/PPA MainGATE/PPA enables real-time understanding and management of operational information related to product manufacturing, achieving "visualization" of manufacturing information across various levels from the shop floor to the factory, and from managers to executives. Additionally, it can be used to analyze the causal relationship between manufacturing parameters and actual data on a lot-by-lot basis. In the facility maintenance department, it allows for monitoring energy usage at the factory, line, and equipment levels, and can also be utilized as integrated energy management.
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basic information
Case study of the implementation of a data visualization and analysis system for a chemical manufacturing company (daily goods). The company needed to acquire real-time data from each factory to enhance management. By implementing the system, they automated data collection and analysis across multiple factory locations, promoted information sharing through dashboards, and enabled efficiency comparisons and variance analysis based on the same KPIs. This led to a 15% improvement in operational efficiency related to manufacturing management.
Applications/Examples of results
Implementing Company: Chemical Manufacturer (Daily Necessities) Implemented Product: MainGATE/PPA [Challenges Before Implementation] - On-site information at each factory was managed on paper, making information sharing impossible. - To enhance management, it was necessary to obtain real-time data on the production status of each factory. [Effects After Implementation] By achieving the following, we were able to improve operational efficiency related to manufacturing management by 15%. 1. "Real-time understanding" of the status of each factory 2. Implementation of "efficiency comparison and variance analysis between factories" through the comparison of the same KPIs, enabling the horizontal deployment of improvement measures 3. Improvement of overall equipment efficiency by understanding trends in equipment downtime factors
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Case Study: Visualization and Analysis of Real-Time Data from Multiple Factory Sites
Company information
Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools