No media, only water. Simultaneously performs deburring, polishing, and cleaning with powerful ultrasonic waves.
No media is used. The only things used are water and ultrasound. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquid is also applicable. The basic medium is water. The target workpieces are placed in a hexagonal rotating basket, and powerful ultrasound is applied while rotating to remove burrs. The workpieces are polished, burrs are removed, and they are cleaned through the positive and negative shock forces generated by vibrations exceeding 20,000 times per second and the cavities (micro vacuum nuclei) created by ultrasound. Processing of 100 to several tens of thousands of pieces at a time is possible. You will be freed from the heavy labor of conventional barrel polishing. There will be no need to secure personnel, as most tasks become light work due to the absence of media. Separation by sieving is unnecessary. Cleaning is not required. Drying is also easy. Labor costs can be significantly reduced. Costs decrease significantly, and quality stabilizes. This is a revolutionary new technology for barrel polishing.
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basic information
Ultrasonic Barrel Polishing Device Model: PERION-DBR-20-4800 Hexagonal Rotating Basket Shape: Φ300mm, Length 400mm, 2 units Ultrasonic Oscillator: 1φ200V, 4800W Frequency: 20-280kHz, Simultaneous Multiplex Waves Output Density: 2W/cm²
Price information
The price may vary depending on the details of the specifications. Please contact us.
Price range
P7
Delivery Time
Applications/Examples of results
Precision small electronic components represented by ceramics (capacitors), semiconductor components, medical parts, automotive parts for EVs, communication equipment parts, mechanical elements such as springs and bearing retainers. We have a track record of producing from 100 to tens of thousands of units at a time. In our deburring contract business, we have produced 3 million special screws. In transmission parts, we have a record of 1.46 million units.
Detailed information
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This is an example of a rotating basket. There are various types of baskets to match the target work. Please feel free to consult us.
Company information
We are a manufacturer of ultrasonic deburring and cleaning equipment for metals, ceramics, plastics, and their composite materials, recognized as a world leader. In addition to ultrasonic deburring and cleaning, we have developed and commercialized ultrasonic barrel polishing equipment that can deburr and polish using only water. Furthermore, we have also commercialized and delivered ultrasonic high-speed etching and ultrasonic electric field cleaning. We are a manufacturer of ultrasonic cleaning equipment with absolute confidence in powerful cleaning. We have begun deliveries not only in Japan and Asia but also in the United States and the EU. We manufacture and sell ultrasonic deburring equipment for various precision parts, ranging from extremely small precision components that are difficult to see with the naked eye to engine blocks, transmissions, valve bodies, and more. *For engineers who may not yet be familiar with ultrasonic deburring equipment, we are conducting a free Zoom seminar on "Promoting and Introducing Ultrasonic Deburring Equipment." Please feel free to contact us.
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