Vacuum pre-treatment type ultrasonic barrel deburring polishing cleaning device
MARS-DBR/DBUR-20-6000
Complex-shaped parts can be deburred, polished, and cleaned simultaneously with powerful ultrasound after vacuum pre-treatment.
It has a very complex shape, and even when immersed in water, air does not escape, making ultrasonic effects ineffective. For such parts, the MARS series with vacuum pre-treatment functionality is recommended. The process involves creating a vacuum to remove air before immersion. No media is used; only water and ultrasound are employed. If rust is a concern, water with rust inhibitors or hydrocarbon-based solvents can be used. Coolant liquids are also applicable. The basic medium is water. The target workpieces are placed in a hexagonal rotating basket, and powerful ultrasound is applied while rotating to remove burrs. The workpieces are polished, burrs are removed, and they are cleaned through vibrations exceeding 20,000 times per second and the positive and negative shock forces generated by cavities (micro vacuum nuclei) created by the ultrasound. Processing can handle from 100 to tens of thousands of pieces at a time. This technology liberates you from the heavy labor of traditional barrel polishing. There is no need to secure personnel, as most of the work becomes light labor due to the absence of media. Separation through sieving is unnecessary, cleaning is not required, and drying is easy. Labor costs can be significantly reduced. Costs decrease substantially, and quality stabilizes. This is a revolutionary new technology for barrel polishing.
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basic information
Vacuum Pre-Treatment Type Ultrasonic Barrel Polishing and Cleaning Device Model: MARS-DBR-20-6000 Hexagonal Rotating Basket Shape: Φ300mm, Length 400mm, 3 units Ultrasonic Oscillator: 1φ200V, 4800W Frequency: 20–280kHz, Simultaneous Multiplex Wave Output Density: 2W/cm²
Price range
P7
Delivery Time
Applications/Examples of results
Precision small electronic components represented by metals, plastics, ceramics (capacitors), semiconductor components, medical parts, automotive parts for EVs, communication equipment parts, mechanical elements such as springs and bearing retainers. We have a track record of producing from 100 to tens of thousands of units at a time. We are particularly active in deburring complex high-performance plastics like PPS. Prices vary depending on the details of the specifications.
Company information
We are a manufacturer of ultrasonic deburring and cleaning equipment for metals, ceramics, plastics, and their composite materials, recognized as a world leader. In addition to ultrasonic deburring and cleaning, we have developed and commercialized ultrasonic barrel polishing equipment that can deburr and polish using only water. Furthermore, we have also commercialized and delivered ultrasonic high-speed etching and ultrasonic electric field cleaning. We are a manufacturer of ultrasonic cleaning equipment with absolute confidence in powerful cleaning. We have begun deliveries not only in Japan and Asia but also in the United States and the EU. We manufacture and sell ultrasonic deburring equipment for various precision parts, ranging from extremely small precision components that are difficult to see with the naked eye to engine blocks, transmissions, valve bodies, and more. *For engineers who may not yet be familiar with ultrasonic deburring equipment, we are conducting a free Zoom seminar on "Promoting and Introducing Ultrasonic Deburring Equipment." Please feel free to contact us.