[Case Study] Used Reconditioned Pillow Packaging Machine
We will introduce a case where quality improvement and productivity enhancement were achieved through a review of package composition and a proposal for updating packaging equipment.
We would like to introduce a case study of our "Used Refurbished Pillow Packaging Machine" implemented at N Company, a confectionery manufacturer. The manufacturer reached the point of updating their equipment due to issues arising from aging, while also seeking to enhance their product capabilities through further improvements. As a result of these improvements, changes in storage methods allowed for immediate responses to fluctuations in shipments, regardless of peak or off-peak seasons, enabling optimal allocation of resources (both human and equipment) and maximizing production efficiency. 【Case Overview】 ■Proposal - Fundamental review of storage methods and production forms (standardization of production volume and planned production) - Review of packaging materials (improvement of flavor and texture, extension of product life) - Update of packaging machines *For more details, please refer to the PDF materials or feel free to contact us. *A collection of case studies on packaging-related challenges is also available for download.
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【Improvement Results】 ■ By changing the storage method, we can now respond immediately to fluctuations in shipments regardless of busy or slow seasons, allowing for optimal allocation of resources (human and equipment) and maximizing production efficiency. ■ Improvements in "taste, flavor, and texture (crispness and crunchiness)" have been achieved, significantly enhancing the most important aspect: "product quality" (endorsed by the executive chef of a famous hotel). ■ The extension of the shelf life has improved convenience for both customers and sellers, reducing losses from waste and unsold products during sales and distribution. This improvement also contributes to reducing food waste from an SDGs perspective, resulting in a significant strengthening of product power. ■ We have updated to new packaging equipment with a low budget and short lead time, leading to a reduction in consumer complaints due to machine malfunctions and a significant decrease in defective losses. In addition to stabilizing production, safety on-site has improved, allowing for a more secure operation and providing mental ease. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our company is a total planner for packaging systems, consistently handling everything from equipment, machinery, systems, materials, and logistics to after-sales maintenance, achieving significant improvements in work efficiency. Since our establishment, we have made it our mission to build optimal packaging and logistics systems for our customers, providing unique ideas and added value without being constrained by existing concepts. We are thoroughly addressing various challenges related to our customers' packaging needs through diverse approaches. - Proposals for improving work efficiency and labor-saving in packaging and logistics lines, along with total coordination. - Suggestions for optimal packages and packaging materials to enhance productivity, achieve environmentally friendly packaging, and strengthen brand power. - Preventing troubles and reducing costs by reviewing the compatibility of materials and machinery. - Extending the lifespan of packaging lines through continuous equipment maintenance support. - Development of original equipment and machinery that embodies customer needs, which were not met by existing equipment. [Head Office] TEL: 0550-76-1411 [Tokyo Sales Office] TEL: 03-6718-4656 [Nagoya Sales Office] TEL: 0568-72-3135 ◆URL: https://www.top-package.co.jp/