[Case Study on Problem Solving] Tray and Drug Dispensing Machine
Achieving automation in a small space.
We would like to introduce a case study of an on-demand (optional) tray and small bag automatic dispensing machine implemented at a Western confectionery manufacturing company. ■Challenges - Ensuring personnel for the packaging line of Western confectionery - Space issues - Intermittent and irregular supply from upstream (It was necessary to manually time the supply of trays and small bags of agents) ■Solution - Proposal for an automatic dispensing machine for trays and agents (small bags) ■Effects - Trays and alcohol evaporating agents are automatically dispensed without personnel, allowing for on-demand operation to supply only the necessary amount of trays, accommodating irregular line flow. - Optimized table position, supply speed, and positioning to enable work with minimal movement. - Reduced stress from being rushed by the machine, lowering the incidence of mistakes caused by anxiety. - Enabled operation of the line with a smaller number of personnel. *For more details, please refer to the PDF materials or feel free to contact us. *A collection of case studies on packaging-related challenges is also available for download.
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【Summary of Other Cases】 ■Implementation Effects - Able to respond to irregular line flows - Optimized table position, supply speed, and location to allow work with minimal movements - Reduced stress from being rushed by machines, leading to a decrease in mistakes caused by anxiety - Only 1 to 2 staff members can now operate the line for candy accumulation ■Additional Implementation Effects - The entire line has more flexibility, allowing offline manual packing and rework tasks, which were previously handled with overtime, to be done in between while monitoring the feeding machine, resulting in a significant reduction in work time - Work can be done regardless of skill level, making team composition easier *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our company is a total planner for packaging systems, consistently handling everything from equipment, machinery, systems, materials, and logistics to after-sales maintenance, achieving significant improvements in work efficiency. Since our establishment, we have made it our mission to build optimal packaging and logistics systems for our customers, providing unique ideas and added value without being constrained by existing concepts. We are thoroughly addressing various challenges related to our customers' packaging needs through diverse approaches. - Proposals for improving work efficiency and labor-saving in packaging and logistics lines, along with total coordination. - Suggestions for optimal packages and packaging materials to enhance productivity, achieve environmentally friendly packaging, and strengthen brand power. - Preventing troubles and reducing costs by reviewing the compatibility of materials and machinery. - Extending the lifespan of packaging lines through continuous equipment maintenance support. - Development of original equipment and machinery that embodies customer needs, which were not met by existing equipment. [Head Office] TEL: 0550-76-1411 [Tokyo Sales Office] TEL: 03-6718-4656 [Nagoya Sales Office] TEL: 0568-72-3135 ◆URL: https://www.top-package.co.jp/