Improving the reproducibility and accuracy of product adhesion! Introducing a case that solved the challenges of manual manufacturing processes.
We would like to introduce a case where production capacity has improved due to an automatic adhesive machine. In the previous manual manufacturing process, there were challenges in stably producing hundreds of thousands of products per month. The dispenser accurately supplies the adhesive, and the parts feeder appropriately supplies the components, improving the reproducibility and precision of product adhesion. [Challenges] - There was a lack of consistency in the product adhesion process, which could potentially affect material waste and quality stability. - Concerns were also raised about the high number of man-hours and the risk of human error. *For more details, please refer to the PDF document or feel free to contact us.
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【Effects】 ■Improvement of production efficiency ■Stabilization of quality ■Reduction of material loss *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
Examples of coil applications: Voice Coil Motors (VCM), solenoids, solenoid valves, electromagnetic valves, various sensors (eddy current displacement sensors, eddy current sensors, magnetic sensors, magnetic induction sensors), digital cameras, smartphones, smartwatches, generators, medical devices, home appliances, vending machines, water heaters, drink dispensers, RFID, wireless chargers, antennas, transponders, laser processing machines, magnetic reversal displays, record cartridges, car audio, semiconductor manufacturing equipment, gas masks, clocks, wristwatches, CD/DVD pickups, relays, various motors (linear motors, vibration motors), industrial machinery (robots, conveyor equipment), etc. Coil shapes handled: Air core coils, bobbin coils, coil assemblies, etc. Types of winding that can be accommodated: Aligned winding, alpha winding, bifilar winding, etc.
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Pronex Co., Ltd. has a manufacturing base in Thailand, where many companies are expanding, and has established a system to supply products worldwide, primarily in Asia. **Strengths of Pronex** - **Development Capability of Winding Machines and Jigs** Our company has developed its own air-core coil winding machine, capable of handling various types of wires, including round wires with conductor diameters from φ0.02 to φ0.90, stranded wires (Litz wires), and flat wires. To solve our customers' challenges, our factory in Thailand conducts various technical verifications of coils daily. - **Stable Quality** With over 30 years of experience in coil manufacturing, we implement various measures to meet the different quality requirements for each product based on that experience. Additionally, our factory in Thailand has obtained certifications such as ISO9001, ISO14001, and IATF16949, and is continuously working to improve quality performance. - **Flexible Production System** We build a production system tailored to customer needs, ranging from a few development prototypes to mass production of several million units per month. The factory in Thailand has ample space and can accommodate isolated dedicated areas and clean rooms for confidentiality.