Introduction of automatic measurement software! A case where the time to create inspection reports for coils has been significantly reduced.
We would like to introduce a case study on improving quality control operations through the introduction of software that automatically records, calculates, and analyzes coil measurement data. When creating inspection reports manually, we received feedback from customers about errors and difficulty in reading. By implementing the automatic measurement software "QC Pro," the time required to create inspection reports for coils has been significantly reduced, leading to improvements in quality control operations. [Case Summary] ■ Benefits - Improvement in quality control operations - Easier management with traceability through search functions - Provision of accurate inspection reports to customers ■ Challenges - Regular system inspections are necessary *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Examples of coil applications: Voice Coil Motors (VCM), solenoids, solenoid valves, electromagnetic valves, various sensors (eddy current displacement sensors, eddy current sensors, magnetic sensors, magnetic induction sensors), digital cameras, smartphones, smartwatches, generators, medical devices, home appliances, vending machines, water heaters, drink dispensers, RFID, wireless chargers, antennas, transponders, laser processing machines, magnetic reversal displays, record cartridges, car audio, semiconductor manufacturing equipment, gas masks, clocks, wristwatches, CD/DVD pickups, relays, various motors (linear motors, vibration motors), industrial machinery (robots, conveyor equipment), etc. Types of coils handled: Air core coils, bobbin coils, coil assemblies, etc. Types of winding that can be accommodated: Aligned winding, alpha winding, bifilar winding, etc.
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Pronex Co., Ltd. has a manufacturing base in Thailand, where many companies are expanding, and has established a system to supply products worldwide, primarily in Asia. **Strengths of Pronex** - **Development Capability of Winding Machines and Jigs** Our company has developed its own air-core coil winding machine, capable of handling various types of wires, including round wires with conductor diameters from φ0.02 to φ0.90, stranded wires (Litz wires), and flat wires. To solve our customers' challenges, our factory in Thailand conducts various technical verifications of coils daily. - **Stable Quality** With over 30 years of experience in coil manufacturing, we implement various measures to meet the different quality requirements for each product based on that experience. Additionally, our factory in Thailand has obtained certifications such as ISO9001, ISO14001, and IATF16949, and is continuously working to improve quality performance. - **Flexible Production System** We build a production system tailored to customer needs, ranging from a few development prototypes to mass production of several million units per month. The factory in Thailand has ample space and can accommodate isolated dedicated areas and clean rooms for confidentiality.