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  6. [Improvement Case] Quality Stabilization through Consistent Production System (Mold Coil)

[Improvement Case] Quality Stabilization through Consistent Production System (Mold Coil)

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last updated:May 23, 2024

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Introduction of cases where the clarification of responsibility during trouble occurrence and the speed of investigation and countermeasures have improved.

We would like to introduce a case where we achieved stabilization of quality by establishing a consistent production system at our company for products that were previously distributed among multiple companies for each process. By modifying various parts based on a general-purpose winding machine and adjusting the takt balance of each process, we consolidated the molding, winding, assembly, and overmolding processes into a single line. This has significantly improved productivity while controlling work-in-progress inventory. 【Case Overview】 ■Challenges - Distribution among multiple companies for each process ■Benefits - Stability in processes and quality - Clarification of responsibility during trouble occurrences, and faster investigation and countermeasures - Shortened delivery times *For more details, please refer to the PDF document or feel free to contact us.

    Winding Machine
一貫生産体制による品質安定化.PNG

[Improvement Case] Quality Stabilization through Consistent Production System (Mold Coil)

一貫生産体制による品質安定化.PNG
一貫生産体制による品質安定化.PNG
  • Related Link - https://pronec-j.co.jp/case/%e4%b8%80%e8%b2%ab%e7%…

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[Company Introduction] Pronex Co., Ltd.

[Company Introduction] Pronex Co., Ltd.

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Electronic Components and Semiconductors

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Pronex Co., Ltd. has a manufacturing base in Thailand, where many companies are expanding, and has established a system to supply products worldwide, primarily in Asia. **Strengths of Pronex** - **Development Capability of Winding Machines and Jigs** Our company has developed its own air-core coil winding machine, capable of handling various types of wires, including round wires with conductor diameters from φ0.02 to φ0.90, stranded wires (Litz wires), and flat wires. To solve our customers' challenges, our factory in Thailand conducts various technical verifications of coils daily. - **Stable Quality** With over 30 years of experience in coil manufacturing, we implement various measures to meet the different quality requirements for each product based on that experience. Additionally, our factory in Thailand has obtained certifications such as ISO9001, ISO14001, and IATF16949, and is continuously working to improve quality performance. - **Flexible Production System** We build a production system tailored to customer needs, ranging from a few development prototypes to mass production of several million units per month. The factory in Thailand has ample space and can accommodate isolated dedicated areas and clean rooms for confidentiality.

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